Arctic Cat 400 TRV ATV 2010 Workshop Service Manual
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🏷️ Basic Information Identification Make: Arctic Cat Model: 400 TRV Year: 2010 Type: ATV (All-Terrain Vehicle) 👋 Introduction Market Position Market Segment: Mid-size utility ATV segment Competitive Analysis Key Competitors: Polaris Sportsman 400, Can-Am Outlander 400, Yamaha Grizzly 400 (approximate comparable models) Key Features Trv Designation: TRV typically signifies a 'Traction, Ride, Versatility' platform, often with 2-up seating capability. Target User: Recreational riders, utility users, and those seeking a capable 2-up ATV. Manual Value Proposition Utility For Owner: Empowers owners to perform maintenance and repairs, saving on labor costs and ensuring proper upkeep. Utility For Mechanic: Provides essential technical data for professional or semi-professional repair work. 📋 Manual Details Coverage Areas Manual Scope: Comprehensive workshop service and repair Page Count Page Count: 273 Manual Type Manual Type: Workshop Service Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Overhaul: Detailed procedures for engine disassembly, inspection, repair, and reassembly. Transmission Repair: Coverage of automatic transmission operation, diagnosis, and repair. Drivetrain Maintenance: Includes front and rear differential, drive shafts, and CV joint service. Suspension System: Front and rear suspension components, shock absorbers, bushings, and alignment. Braking System: Hydraulic brake system diagnosis, pad replacement, caliper service, and bleeding procedures. Steering System: Handlebar, tie rods, steering column, and rack-and-pinion maintenance. Electrical System: Wiring diagrams, battery, charging system (stator, regulator/rectifier), lighting, ignition, and starter system. Fuel System: Fuel tank, fuel pump, fuel lines, and carburetor (or EFI system if applicable) service. Cooling System: Radiator, fan, coolant hoses, and thermostat service. Exhaust System: Muffler, exhaust pipe, and heat shield inspection and replacement. Body And Frame: Plastic body panels, racks, seat, and frame inspection. Procedures Included Routine Maintenance: Oil changes, filter replacements, spark plug service, chain/belt adjustment. Troubleshooting Guide: Diagnostic flowcharts and symptom-based troubleshooting for common problems. Component Removal Installation: Step-by-step instructions for removing and reinstalling major and minor components. Torque Specifications: Precise torque values for all critical fasteners. Special Tools: Identification of necessary special tools for specific repair procedures. Technical Depth Diagnostic Capabilities: Advanced diagnostics for engine and electrical systems. Rebuild Procedures: Detailed instructions for complete engine and transmission rebuilds. Technical Drawings: Exploded views and detailed diagrams of all major assemblies. 📊 Manual Specifications File Format File Format: PDF Searchable Text: Yes (typically) Print Quality Print Quality: High-resolution, suitable for printing Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: Four-stroke, SOHC, liquid-cooled Displacement: 375cc to 400cc range (exact spec for 2010 model needs confirmation from manual) Bore X Stroke: Refer to manual for exact specifications Compression Ratio: Refer to manual for exact specifications Performance Horsepower: Approximate 25-30 HP range (typical for this class) Torque: Refer to manual for exact specifications Fuel System Fuel Delivery: Likely Mikuni carburetor (e.g., CV carb) or potentially an early EFI system depending on specific variant. Manual will confirm. Fuel Type: Unleaded gasoline Ignition Ignition System: CDI (Capacitor Discharge Ignition) 🔧 Transmission Standard Transmission Type: Automatic CVT (Continuously Variable Transmission) Drive Modes: High, Low, Neutral, Reverse, Park Features Engagement: Automatic, belt-driven Gear Reduction: Refer to manual for specific gear reduction ratios in L and H ranges. Fluid Specifications Transmission Fluid Type: Refer to manual for specific CVT fluid type (e.g., Arctic Cat specific or equivalent). 📐 Dimensions Exterior Length: Refer to manual for exact dimensions Width: Refer to manual for exact dimensions Height: Refer to manual for exact dimensions Weights Dry Weight: Refer to manual for exact specifications (typically in the 550-650 lbs range) Ground Clearance: Refer to manual for exact specifications (typically 8-11 inches) Cargo Front Rack Capacity: Refer to manual for exact specifications (typically 50-100 lbs) Rear Rack Capacity: Refer to manual for exact specifications (typically 100-200 lbs) Dimensions Wheelbase: Refer to manual for exact specifications (typically 50-52 inches) 🛡️ Safety Features Ratings Atv Safety Standards: Complies with ANSI standards for ATVs (where applicable). Active Features Braking System Type: Hydraulic disc brakes front and rear. Parking Brake: Hand-operated parking brake mechanism. Passive Features Lighting: Headlights, taillight, and brake light for visibility. Engine Braking: Integrated engine braking through the CVT system for downhill control. 💡 Technology Features Infotainment Display Panel: Digital instrument cluster typically showing speed, RPM, odometer, trip meter, fuel level, and indicator lights. Accessories: Provision for accessory power outlets (e.g., 12V). Driver Assistance Engine Braking: CVT system provides natural engine braking. 🔧 Maintenance Service Intervals Engine Oil Change: Refer to manual for specific intervals (e.g., 100 hours or 6 months) Air Filter Cleaning: Refer to manual for specific intervals (e.g., every 50 hours or as needed based on conditions) Spark Plug Replacement: Refer to manual for specific intervals (e.g., 100-200 hours) Gear Oil Change: Refer to manual for specific intervals (e.g., 100 hours or annually) Fluid Specifications Engine Oil Type: Refer to manual for exact SAE viscosity grade and API service...
Refer to manual for specific gear reduction ratios in L and H ranges.
Fluid Specifications
Transmission Fluid Type:
Refer to manual for specific CVT fluid type (e.g., Arctic Cat specific or equivalent).
📐 Dimensions
Exterior
Length:
Refer to manual for exact dimensions
Width:
Refer to manual for exact dimensions
Height:
Refer to manual for exact dimensions
Weights
Dry Weight:
Refer to manual for exact specifications (typically in the 550-650 lbs range)
Ground Clearance:
Refer to manual for exact specifications (typically 8-11 inches)
Cargo
Front Rack Capacity:
Refer to manual for exact specifications (typically 50-100 lbs)
Rear Rack Capacity:
Refer to manual for exact specifications (typically 100-200 lbs)
Dimensions
Wheelbase:
Refer to manual for exact specifications (typically 50-52 inches)
🛡️ Safety Features
Ratings
Atv Safety Standards:
Complies with ANSI standards for ATVs (where applicable).
Active Features
Braking System Type:
Hydraulic disc brakes front and rear.
Parking Brake:
Hand-operated parking brake mechanism.
Passive Features
Lighting:
Headlights, taillight, and brake light for visibility.
Engine Braking:
Integrated engine braking through the CVT system for downhill control.
💡 Technology Features
Infotainment
Display Panel:
Digital instrument cluster typically showing speed, RPM, odometer, trip meter, fuel level, and indicator lights.
Accessories:
Provision for accessory power outlets (e.g., 12V).
Driver Assistance
Engine Braking:
CVT system provides natural engine braking.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Refer to manual for specific intervals (e.g., 100 hours or 6 months)
Air Filter Cleaning:
Refer to manual for specific intervals (e.g., every 50 hours or as needed based on conditions)
Spark Plug Replacement:
Refer to manual for specific intervals (e.g., 100-200 hours)
Gear Oil Change:
Refer to manual for specific intervals (e.g., 100 hours or annually)
Fluid Specifications
Engine Oil Type:
Refer to manual for exact SAE viscosity grade and API service classification (e.g., SAE 10W-40, API SG or higher).
Engine Oil Capacity:
Refer to manual for exact capacity with filter change.
Coolant Type:
Refer to manual for recommended antifreeze/coolant mixture and type (e.g., ethylene glycol based).
Known Issues
Common Wear Items:
CVT belt wear, suspension bushings, wheel bearings, and brake pad wear are common on ATVs of this era.
Electrical Connections:
Corrosion or loose connections in wiring harness can be a common issue on off-road vehicles; manual's wiring diagrams are crucial.
📚 Vehicle History
Brand Heritage
Manufacturer Origin:
Arctic Cat is an American manufacturer with a long history in snowmobiles and ATVs.
Model Evolution
400 Series Development:
The 400cc class has historically been a popular segment for utility and recreational ATVs, with Arctic Cat consistently updating its models.
Production
Manufacturing Location:
Arctic Cat ATVs are typically manufactured in Thief River Falls, Minnesota, USA.
🏆 Awards & Recognition
Recognitions
Industry Awards:
Arctic Cat models often receive positive reviews for their utility and value within their respective segments. Specific awards for the 2010 400 TRV would require historical research.