Kawasaki VN1700AAF 2010 Service Repair Workshop Manual
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🏷️ Basic Information Identification Make: Kawasaki Model: VN1700 Vulcan Voyager ABS Model Code: VN1700AAF Year: 2010 Generation Platform Generation: First Generation VN1700 Codes Vin Prefix: JKA 👋 Introduction Market Position Category: Full-Dress Touring Motorcycle Target Audience: Long-distance touring riders, owners seeking in-depth maintenance and repair knowledge. Competitive Analysis Competitors: Honda Gold Wing, Harley-Davidson Electra Glide, Indian Roadmaster. Key Features Vehicle Strengths: Comfortable for long rides, ample storage, powerful V-twin engine, ABS braking, rider-friendly ergonomics. Manual Purpose Utility: Provides factory-level information for efficient and accurate servicing, essential for DIY mechanics and independent workshops. 📋 Manual Details Coverage Areas Primary Coverage: Service, Repair, Maintenance, Troubleshooting, Diagnostics Specific Systems: Engine, Fuel System, Ignition System, Transmission, Drivetrain, Suspension, Brakes, Electrical System, Lighting, Bodywork, Frame, Wheels, Tires, Instruments, Controls, Cooling System, Exhaust System, ABS System Page Count Estimated Pages: 500+ Manual Type Type: Workshop Service Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Management: Detailed diagnostics and repair procedures for fuel injection, ignition timing, emissions control, and ECU troubleshooting. Drivetrain: Comprehensive coverage of clutch operation, transmission overhaul, final drive maintenance (belt drive), and related components. Electrical: Includes wiring diagrams, component testing, charging system, starting system, lighting circuits, and diagnostic procedures for electrical faults. Braking System: Detailed instructions for brake caliper maintenance, hydraulic system bleeding, pad and rotor replacement, and ABS system diagnostics. Suspension Steering: Procedures for front fork service (including oil changes and seal replacement), rear shock absorber adjustment and replacement, and steering system maintenance. Fuel System: Detailed coverage of the electronic fuel injection system, including fuel pump, injectors, throttle body, and sensors. Procedures Included Routine Maintenance: Oil and filter changes, air filter replacement, spark plug service, drive belt inspection and adjustment, brake fluid flush, cooling system service. Engine Repair: Top-end rebuilds (cylinder head, valves), piston and ring replacement, crankshaft and connecting rod procedures, oil pump service. Transmission Repair: Complete gearbox disassembly, inspection, repair, and reassembly, including gear selection and clutch mechanism. Troubleshooting: Systematic diagnostic flowcharts and symptom-based troubleshooting guides for common and uncommon issues. Bodywork Repair: Includes procedures for removing and installing fairings, saddlebags, trunk, and other body panels, along with minor dent and scratch repair guidance. Technical Depth Depth Level: Comprehensive, covering basic rider maintenance to full engine and transmission rebuilds. Diagnostic Capabilities: Includes procedures for checking sensor readings, actuator function, and fault code interpretation (if applicable via diagnostic tool interface). Diagnostic Charts: Includes troubleshooting charts for common symptoms such as starting problems, engine misfires, and electrical faults. 📊 Manual Specifications File Format Format: PDF Searchable Text: Likely Yes (depending on source scan quality) File Type: PDF Print Quality Image Resolution: High-resolution scans of original diagrams and photos. Binding Type Binding: N/A (Digital PDF) Paper Type Paper: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Type: Liquid-cooled, 4-stroke, SOHC, 8-valve, V-twin Displacement: 1700 cc (103.6 cu. in.) Bore X Stroke: 102.0 x 104.0 mm Compression Ratio: 9.5:1 Performance Horsepower Estimated: 93 hp @ 5,000 rpm Torque Estimated: 108 lb-ft @ 3,500 rpm Power Delivery: Torquey V-twin character optimized for relaxed cruising and effortless acceleration. Fuel System Fuel Delivery: Fuel Injection, Dual Throttle Valve (K-FI) Fuel Type: Unleaded gasoline, 87 octane or higher recommended Ignition Ignition Type: Digital CDI Cooling System Type: Liquid-cooled Coolant Capacity: 2.5 L (2.6 US qt) Coolant Type: Kawasaki All Season Motorcycle Coolant (or equivalent silicate-free, long-life antifreeze with ethyl glycol) 🔧 Transmission Standard Type: 6-speed, constant mesh, sequential return Clutch: Wet, multiple disc, cable operated Features Final Drive: Belt Drive Transmission Oil Type: Kawasaki motorcycle gear oil (or SAE 80 hypoid gear oil) Transmission Oil Capacity: 0.7 L (0.74 US qt) 📐 Dimensions Exterior Length Overall: 2505 mm (98.6 in.) Width Overall: 940 mm (37.0 in.) Height Overall: 1385 mm (54.5 in.) Wheelbase: 1610 mm (63.4 in.) Ground Clearance: 150 mm (5.9 in.) Seat Height: 740 mm (29.1 in.) Weights Curb Weight: 377 kg (831 lbs) Fuel Tank Capacity: 20 L (5.3 US gal) 🛡️ Safety Features Ratings ABS: Standard (Kawasaki Integrated Braking System with ABS) Active Features Braking System: Dual 300mm front discs with 4-piston calipers, Single 300mm rear disc with 2-piston caliper. Lighting: Halogen headlamp, LED tail light, integrated front and rear turn signals. Tire Sizes: Front: 130/70R18 M/C 63H, Rear: 170/70R16 M/C 77H Passive Features Frame Construction: Steel, backbone type Fairing Windscreen: Full fairing with adjustable windscreen for rider comfort and protection. 💡 Technology Features Infotainment Audio System: Integrated AM/FM/WB stereo system with MP3 input and handlebar controls. Cruise Control: Electronic cruise control. Driver Assistance ABS: Kawasaki Integrated Braking System with Anti-lock Brake System. Connectivity Communication: Intercom system provision (rider-passenger). Instrumentation Dashboard: Analog speedometer and tachometer, digital multi-function display (fuel gauge, clock, gear position, odometer, trip meters). 🔧 Maintenance Service Intervals Engine Oil Change: Every 3,000 miles (4,800 km) or 6 months, whichever comes first. Air Filter Inspection: Inspect every...
Detailed diagnostics and repair procedures for fuel injection, ignition timing, emissions control, and ECU troubleshooting.
Drivetrain:
Comprehensive coverage of clutch operation, transmission overhaul, final drive maintenance (belt drive), and related components.
Electrical:
Includes wiring diagrams, component testing, charging system, starting system, lighting circuits, and diagnostic procedures for electrical faults.
Braking System:
Detailed instructions for brake caliper maintenance, hydraulic system bleeding, pad and rotor replacement, and ABS system diagnostics.
Suspension Steering:
Procedures for front fork service (including oil changes and seal replacement), rear shock absorber adjustment and replacement, and steering system maintenance.
Fuel System:
Detailed coverage of the electronic fuel injection system, including fuel pump, injectors, throttle body, and sensors.
Procedures Included
Routine Maintenance:
Oil and filter changes, air filter replacement, spark plug service, drive belt inspection and adjustment, brake fluid flush, cooling system service.
Engine Repair:
Top-end rebuilds (cylinder head, valves), piston and ring replacement, crankshaft and connecting rod procedures, oil pump service.
Transmission Repair:
Complete gearbox disassembly, inspection, repair, and reassembly, including gear selection and clutch mechanism.
Troubleshooting:
Systematic diagnostic flowcharts and symptom-based troubleshooting guides for common and uncommon issues.
Bodywork Repair:
Includes procedures for removing and installing fairings, saddlebags, trunk, and other body panels, along with minor dent and scratch repair guidance.
Technical Depth
Depth Level:
Comprehensive, covering basic rider maintenance to full engine and transmission rebuilds.
Diagnostic Capabilities:
Includes procedures for checking sensor readings, actuator function, and fault code interpretation (if applicable via diagnostic tool interface).
Diagnostic Charts:
Includes troubleshooting charts for common symptoms such as starting problems, engine misfires, and electrical faults.
📊 Manual Specifications
File Format
Format:
PDF
Searchable Text:
Likely Yes (depending on source scan quality)
File Type:
PDF
Print Quality
Image Resolution:
High-resolution scans of original diagrams and photos.
Binding Type
Binding:
N/A (Digital PDF)
Paper Type
Paper:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Type:
Liquid-cooled, 4-stroke, SOHC, 8-valve, V-twin
Displacement:
1700 cc (103.6 cu. in.)
Bore X Stroke:
102.0 x 104.0 mm
Compression Ratio:
9.5:1
Performance
Horsepower Estimated:
93 hp @ 5,000 rpm
Torque Estimated:
108 lb-ft @ 3,500 rpm
Power Delivery:
Torquey V-twin character optimized for relaxed cruising and effortless acceleration.
Fuel System
Fuel Delivery:
Fuel Injection, Dual Throttle Valve (K-FI)
Fuel Type:
Unleaded gasoline, 87 octane or higher recommended
Ignition
Ignition Type:
Digital CDI
Cooling System
Type:
Liquid-cooled
Coolant Capacity:
2.5 L (2.6 US qt)
Coolant Type:
Kawasaki All Season Motorcycle Coolant (or equivalent silicate-free, long-life antifreeze with ethyl glycol)
Standard (Kawasaki Integrated Braking System with ABS)
Active Features
Braking System:
Dual 300mm front discs with 4-piston calipers, Single 300mm rear disc with 2-piston caliper.
Lighting:
Halogen headlamp, LED tail light, integrated front and rear turn signals.
Tire Sizes:
Front: 130/70R18 M/C 63H, Rear: 170/70R16 M/C 77H
Passive Features
Frame Construction:
Steel, backbone type
Fairing Windscreen:
Full fairing with adjustable windscreen for rider comfort and protection.
💡 Technology Features
Infotainment
Audio System:
Integrated AM/FM/WB stereo system with MP3 input and handlebar controls.
Cruise Control:
Electronic cruise control.
Driver Assistance
ABS:
Kawasaki Integrated Braking System with Anti-lock Brake System.
Connectivity
Communication:
Intercom system provision (rider-passenger).
Instrumentation
Dashboard:
Analog speedometer and tachometer, digital multi-function display (fuel gauge, clock, gear position, odometer, trip meters).
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 3,000 miles (4,800 km) or 6 months, whichever comes first.
Air Filter Inspection:
Inspect every 3,000 miles (4,800 km), replace as needed (service interval depends on operating conditions).
Spark Plug Replacement:
Replace every 7,500 miles (12,000 km).
Drive Belt Inspection:
Inspect tension and condition every 3,000 miles (4,800 km).
Brake Fluid Flush:
Every 2 years or 15,000 miles (24,000 km).
Fluid Specifications
Engine Oil:
SAE 10W-40 API SG or SH, JASO MA certified (Kawasaki Motorcycle Oil recommended).
Engine Oil Capacity:
3.4 L (3.6 US qt) with filter change
Brake Fluid:
DOT 4
Known Issues
Common Wear Items:
Drive belt wear, brake pad replacement, fork seal leaks, electrical connections (corrosion in humid climates).
Potential Faults:
Some owners have reported occasional minor electrical gremlins or ABS sensor issues; the manual provides diagnostics for these.
Throttle Response:
Some users note a slightly hesitant throttle response off idle, which can be addressed with ECU tuning or specific maintenance checks outlined in the manual.
📚 Vehicle History
Brand Heritage
Kawasaki Motorcycles:
Kawasaki Heavy Industries has a long history of motorcycle manufacturing, dating back to the early 1960s, known for performance and innovation.
Model Evolution
Vn1700 Lineage:
The VN1700 platform was introduced as an evolution of Kawasaki's successful Vulcan cruiser line, focusing on larger displacement and touring capabilities.
Voyager Variant:
The VN1700 Voyager ABS represents the premium, fully-faired touring version of the VN1700 platform, designed for maximum comfort and amenities.
Production
Manufacturing Location:
Japan
🏆 Awards & Recognition
Recognitions
Industry Acclaim:
While specific awards for the 2010 VN1700AAF may not be widely publicized, the Vulcan line generally receives praise for its blend of performance, comfort, and value in the touring segment.