The GSX-R600, produced for the 2011-2012 model years, is a high-performance supersport motorcycle renowned for its lightweight chassis, potent inline-four engine, and advanced suspension. Building on a rich motorsport heritage, this model offers an aerodynamic design and a thrilling riding experience for performance-oriented riders and track day enthusiasts. Its engineering quality and reliability are hallmarks of the GSX-R lineage, which has consistently set benchmarks in the supersport category. This comprehensive service and repair manual covers the GSX-R600 (2011-2012) in detail, providing essential knowledge for maintenance, troubleshooting, and repair. It includes in-depth information on all major systems, from the fuel injection and engine components to the transmission, chassis, brakes, and electrical systems. With factory-level detail, step-by-step instructions, and clear diagrams, this manual is an indispensable resource for owners and technicians aiming to maintain the peak performance and longevity of their GSX-R600. 🏷️ Basic Information Identification Make: Suzuki Model: GSX-R600 Year: 2011-2012 Codes Engine Code: K9 Chassis Code: AD/ED 👋 Introduction Market Position Segment: Supersport Motorcycle Target Audience: Performance-oriented riders, track day enthusiasts, experienced DIY mechanics Competitive Analysis Competitors: Yamaha YZF-R6, Kawasaki Ninja ZX-6R, Honda CBR600RR Key Features Vehicle Attributes: Lightweight chassis, potent inline-four engine, advanced suspension, aerodynamic design Manual Value Proposition: Provides essential knowledge for maintaining and repairing the highly engineered GSX-R600, saving time and money on dealership services. 📋 Manual Details Coverage Areas Primary Coverage: Complete service and repair for Suzuki GSX-R600 (2011-2012 models) Secondary Coverage: Maintenance, troubleshooting, diagnostics, electrical systems, engine, transmission, chassis, bodywork Page Count Estimated Pages: Approx. 600-800 (typical for this model/depth) Manual Type Type: Factory Service Manual / Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Fuel injection, ignition, cooling, lubrication, valve train, pistons, crankshaft, cylinder head, engine assembly/disassembly Transmission: Clutch, gearbox, shift mechanism, transmission oil, assembly/disassembly Chassis: Frame, front fork, rear suspension, swingarm, steering system, wheels, tires Brakes: Front and rear brake systems, calipers, master cylinders, hydraulic lines, ABS (if equipped), brake fluid specifications Electrical: Wiring diagrams, lighting, battery, charging system, starter, ECU, sensors, ignition system, diagnostics, fault codes Fuel System: Fuel pump, injectors, throttle body, fuel pressure regulator, fuel tank Cooling System: Radiator, fan, water pump, thermostat, coolant specifications Exhaust System: Exhaust pipes, muffler, catalytic converter (if applicable) Bodywork: Fairings, seat, fuel tank, fenders, fasteners, removal/installation procedures Procedures Included Maintenance: Oil changes, filter replacements, chain adjustment, brake fluid flush, coolant replacement, spark plug replacement, air filter cleaning/replacement Repair: Engine rebuilds, transmission overhauls, suspension component replacement, brake caliper rebuilds, electrical component replacement, fuel system component replacement Troubleshooting: Diagnosis of common problems, diagnostic flowcharts, error code interpretation Diagnostics: On-board diagnostics (OBD) system access, sensor testing, actuator testing, fault code retrieval Adjustments: Clutch lever free play, throttle cable slack, chain slack, idle speed (if applicable), suspension settings Specifications: Torque values for all fasteners, engine clearances, fluid capacities, electrical resistance values Technical Depth Depth: Comprehensive; covers from basic maintenance to complete engine and transmission rebuilds Detail Level: Factory-level detail with step-by-step instructions, diagrams, and exploded views 📊 Manual Specifications File Format Type: PDF Searchability: Searchable text for quick information retrieval Print Quality: High-resolution for clear diagrams and text; printable Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Type: 4-stroke, Liquid-cooled, DOHC, inline-four Displacement: 599 cc (36.6 cu. in.) Bore X Stroke: 67.0 mm x 42.5 mm (2.64 in. x 1.67 in.) Compression Ratio: 12.8:1 Valve Train: DOHC, 16 valves (4 per cylinder), chain drive Performance Horsepower: Approx. 125 hp @ 13,500 rpm (claimed) Torque: Approx. 48 lb-ft @ 11,500 rpm (claimed) Fuel System Type: Electronic Fuel Injection (Suzuki Dual Throttle Valve - SDTV) Throttle Body: Twin injectors per cylinder, 42mm throttle bodies Fuel Type: Unleaded gasoline, 91 octane or higher recommended Lubrication Oil Type: SAE 10W-40 API SG or higher, JASO MA certified 🔧 Transmission Standard Type: Constant mesh, 6-speed, return type Clutch: Wet, multi-plate, back-torque limiter Features Gear Ratios: Refer to manual for specific ratios Final Drive: RK525SMX, 525 O-ring sealed chain, 112 links Transmission Oil: API GL-4 SAE 80W hypoid gear oil 📐 Dimensions Exterior Overall Length: Approx. 2,040 mm (80.3 in.) Overall Width: Approx. 720 mm (28.3 in.) Overall Height: Approx. 1,135 mm (44.7 in.) Wheelbase: Approx. 1,385 mm (54.5 in.) Ground Clearance: Approx. 130 mm (5.1 in.) Seat Height: Approx. 810 mm (31.9 in.) Weights Curb Weight: Approx. 187 kg (412 lbs) Fuel Tank Capacity: 17.0 L (4.5 US gal) 🛡️ Safety Features Ratings Crash Test Ratings: N/A (Motorcycle safety is assessed differently than automobiles) Active Features Braking System: Dual hydraulic disc front brakes, Single hydraulic disc rear brake. Optional ABS available on some models. Suspension Damping: Adjustable front forks and rear shock absorber for customized handling and stability. Passive Features Chassis Design: Lightweight twin-spar frame designed for rigidity and optimal weight distribution. Lighting: Multi-reflector headlights and...