Ford RANGER PX XL XLT 2011-2013 4X4 4X2 Workshop Manual
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🏷️ Basic Information Identification Make: Ford Model: Ranger Generation Code: PX Trim Levels Covered: XL, XLT Drivetrain Variants: 4x4, 4x2 Codes Model Code: PX Ranger 👋 Introduction Market Position Target Audience: DIY owners, professional mechanics, service technicians Value Proposition: Comprehensive, factory-level repair and maintenance information for cost-effective vehicle upkeep. Competitive Analysis Competitor Alternatives: Limited availability of integrated workshop and owner's manuals in a single digital package from dealerships. Key Features Content Scope: Covers mechanical, electrical, and bodywork aspects with detailed procedures and diagrams. Usability: Electronic format allows for selective printing of necessary pages. 📋 Manual Details Coverage Areas Markets Covered: Global (specific to PX Ranger platforms used in various regions) Language: English Page Count Estimated Page Count: N/A (electronic format, printable) Manual Type Primary Manual Type: Workshop Repair Manual Secondary Manual Type: Owner's Manual Format Electronic Format: PDF Delivery Format: ZIP Archive 📖 Manual Coverage Systems Covered Powertrain: Engine, Cooling System, Charging System, Starting System, Ignition System, Plug System, Emission Control, Intake Air & Filtering, Engine Control System, Fuel System, Exhaust System, Clutch & Transfer Case, Automatic Transmission, Manual Transmission Chassis: Suspension, Wheel & Tire, Brake System, Steering System Electrical: Electrical System & Instruments, Wiring Diagrams Body And Interior: Body & Accessories, Interior, Exterior, HVAC Auxiliary Systems: Acceleration Control, Emission Control Procedures Included Maintenance: Scheduled maintenance, fluid checks and changes, filter replacements, lubrication Diagnostics: Troubleshooting common faults, diagnostic procedures for engine, transmission, brakes, electrical systems Repair: Component removal and installation, system repairs, adjustments Component Overhaul: Engine rebuilds, transmission overhauls, brake caliper overhauls Troubleshooting Flowcharts: Detailed diagnostic flowcharts for common issues. Chassis Alignment: Wheel alignment specifications and procedures. Technical Depth Diagnostic Level: Advanced diagnostics, including component testing and system integration Repair Detail: Step-by-step instructions with detailed illustrations and diagrams for complex repairs Special Tools: Identification of required special tools for specific procedures Wiring Diagrams Detail: Comprehensive electrical wiring diagrams covering all vehicle systems. 📊 Manual Specifications File Format Document Type: PDF Software Requirements: Adobe Acrobat Reader Extraction Requirements: WinZip or WinRAR Print Quality Printability: High-quality printable pages Illustration Quality: Detailed illustrations and diagrams Binding Type Binding: N/A (electronic format) Paper Type Paper Type: N/A (electronic format) File Size Size Mb: 68 MB Coverage Areas Platform Coverage: Covers the Ford Ranger PX platform as manufactured between 2011 and 2013. ⚙️ Engine Specifications Primary Engine Engine 1 Displacement Liters: 2.5 Engine 1 Type: Duratec Petrol I4 HE Engine 2 Displacement Liters: 2.2 Engine 2 Type: Duratorq Diesel TDCi Engine 3 Displacement Liters: 3.2 Engine 3 Type: Duratorq Diesel TDCi Performance Horsepower Range: Approx. 143 HP (2.5L) to 197 HP (3.2L) - specific to market and tune. Torque Range: Approx. 226 Nm (2.5L) to 470 Nm (3.2L) - specific to market and tune. Fuel System Fuel Type 2 5L: Unleaded Petrol Fuel Type 2 2L 3 2L: Diesel Injection System Diesel: Common Rail Direct Injection (TDCi) Engine Control System Engine Management System: Powertrain Control Module (PCM) with detailed diagnostic trouble codes (DTCs) and sensor data interpretation. 🔧 Transmission Standard Transmission 1 Type: MT82 6-Speed Manual Optional Transmission 2 Type: MT75 5-Speed Manual Transmission 3 Type: 6R80 6-Speed Automatic Features Transmission Coverage: Includes operation, maintenance, diagnostics, and repair procedures for all listed transmission types. Transmission Components Transfer Case Coverage: Includes procedures for operation, maintenance, and repair of the transfer case for 4x4 models. 📐 Dimensions Exterior Body Styles: Single Cab, Extended Cab, Double Cab Weights Gross Vehicle Weight Rating Gvw: Varies by configuration, typically 2,800 kg - 3,200 kg Towing Capacity: Up to 3,500 kg (braked trailer, depending on configuration and market) 🛡️ Safety Features Ratings Ancap Rating: Likely 5-star for Double Cab variants in relevant markets (verify specific test data). Active Features Active Safety Systems: ABS, EBD, Traction Control, Electronic Stability Control (ESC) likely standard or optional depending on trim and market. Passive Features Passive Safety Systems: Front airbags, side airbags, curtain airbags (depending on configuration), seatbelt pretensioners. 💡 Technology Features Infotainment Infotainment Systems: Basic audio systems with CD player, MP3 playback, and auxiliary input. Higher trims may feature Bluetooth connectivity and basic Ford SYNC (depending on market and options). Driver Assistance Driver Assistance Features: Basic features like cruise control. Advanced driver aids were less common on these early PX models compared to later generations. Connectivity Connectivity Options: USB ports and Bluetooth phone connectivity may be present on higher trim levels. 🔧 Maintenance Service Intervals Oil Change Interval: Typically 10,000 km or 6 months, or 15,000 km or 12 months (diesel), depending on usage and market specification. Refer to Owner's Manual for precise intervals. Timing Belt Chain: Duratec engines likely use a timing chain, Duratorq diesel engines also typically use timing chains. Refer to manual for specific replacement intervals or inspection recommendations. Fluid Specifications Engine Oil Spec 2 5L: API SN/SP, ACEA A3/B4, SAE 5W-30 or 10W-30 (check manual for exact specification) Engine Oil...
Advanced diagnostics, including component testing and system integration
Repair Detail:
Step-by-step instructions with detailed illustrations and diagrams for complex repairs
Special Tools:
Identification of required special tools for specific procedures
Wiring Diagrams Detail:
Comprehensive electrical wiring diagrams covering all vehicle systems.
📊 Manual Specifications
File Format
Document Type:
PDF
Software Requirements:
Adobe Acrobat Reader
Extraction Requirements:
WinZip or WinRAR
Print Quality
Printability:
High-quality printable pages
Illustration Quality:
Detailed illustrations and diagrams
Binding Type
Binding:
N/A (electronic format)
Paper Type
Paper Type:
N/A (electronic format)
File Size
Size Mb:
68 MB
Coverage Areas
Platform Coverage:
Covers the Ford Ranger PX platform as manufactured between 2011 and 2013.
⚙️ Engine Specifications
Primary Engine
Engine 1 Displacement Liters:
2.5
Engine 1 Type:
Duratec Petrol I4 HE
Engine 2 Displacement Liters:
2.2
Engine 2 Type:
Duratorq Diesel TDCi
Engine 3 Displacement Liters:
3.2
Engine 3 Type:
Duratorq Diesel TDCi
Performance
Horsepower Range:
Approx. 143 HP (2.5L) to 197 HP (3.2L) - specific to market and tune.
Torque Range:
Approx. 226 Nm (2.5L) to 470 Nm (3.2L) - specific to market and tune.
Fuel System
Fuel Type 2 5L:
Unleaded Petrol
Fuel Type 2 2L 3 2L:
Diesel
Injection System Diesel:
Common Rail Direct Injection (TDCi)
Engine Control System
Engine Management System:
Powertrain Control Module (PCM) with detailed diagnostic trouble codes (DTCs) and sensor data interpretation.
🔧 Transmission
Standard
Transmission 1 Type:
MT82 6-Speed Manual
Optional
Transmission 2 Type:
MT75 5-Speed Manual
Transmission 3 Type:
6R80 6-Speed Automatic
Features
Transmission Coverage:
Includes operation, maintenance, diagnostics, and repair procedures for all listed transmission types.
Transmission Components
Transfer Case Coverage:
Includes procedures for operation, maintenance, and repair of the transfer case for 4x4 models.
📐 Dimensions
Exterior
Body Styles:
Single Cab, Extended Cab, Double Cab
Weights
Gross Vehicle Weight Rating Gvw:
Varies by configuration, typically 2,800 kg - 3,200 kg
Towing Capacity:
Up to 3,500 kg (braked trailer, depending on configuration and market)
🛡️ Safety Features
Ratings
Ancap Rating:
Likely 5-star for Double Cab variants in relevant markets (verify specific test data).
Active Features
Active Safety Systems:
ABS, EBD, Traction Control, Electronic Stability Control (ESC) likely standard or optional depending on trim and market.
Passive Features
Passive Safety Systems:
Front airbags, side airbags, curtain airbags (depending on configuration), seatbelt pretensioners.
💡 Technology Features
Infotainment
Infotainment Systems:
Basic audio systems with CD player, MP3 playback, and auxiliary input. Higher trims may feature Bluetooth connectivity and basic Ford SYNC (depending on market and options).
Driver Assistance
Driver Assistance Features:
Basic features like cruise control. Advanced driver aids were less common on these early PX models compared to later generations.
Connectivity
Connectivity Options:
USB ports and Bluetooth phone connectivity may be present on higher trim levels.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 10,000 km or 6 months, or 15,000 km or 12 months (diesel), depending on usage and market specification. Refer to Owner's Manual for precise intervals.
Timing Belt Chain:
Duratec engines likely use a timing chain, Duratorq diesel engines also typically use timing chains. Refer to manual for specific replacement intervals or inspection recommendations.
Fluid Specifications
Engine Oil Spec 2 5L:
API SN/SP, ACEA A3/B4, SAE 5W-30 or 10W-30 (check manual for exact specification)
Engine Oil Spec Diesel:
API CJ-4/CK-4 or ACEA E9/E11, SAE 5W-30 or 10W-40 (check manual for exact specification)
Transmission Fluid Manual:
API GL-4 or GL-5, SAE 75W-90 or 80W-90 (check manual for specific type and capacity)
Transmission Fluid Automatic:
Mercon LV (for 6R80), check manual for exact specification and capacity
Coolant Type:
Ford Super Coolant (Orange) or equivalent, Ethylene Glycol based with silicate inhibitors.
Brake Fluid Type:
DOT 3 or DOT 4 (check manual for specific type and capacity).
Power Steering Fluid:
Hydraulic fluid meeting Ford specification (check manual for specific type and capacity).
Known Issues
Common Issues Diesel:
Potential issues may include EGR valve clogging, DPF regeneration problems (if fitted), injector issues, and turbocharger wear. Refer to manual for troubleshooting.
Common Issues Petrol:
Less common, but potential issues can relate to ignition system components or fuel delivery. Refer to manual for troubleshooting.
Common Issues Transmission:
Wear in manual transmission synchros, or potential issues with the automatic transmission valve body or solenoids under high mileage or heavy use.
📚 Vehicle History
Brand Heritage
Ford Truck Legacy:
Ford has a long and storied history in the light commercial vehicle and pickup truck segment globally.
Model Evolution
Px Ranger Introduction:
The PX Ranger, launched in 2011, represented a significant evolution, developed by Ford Australia, and became a major global player in the mid-size pickup truck market.
Px Platform Significance:
The PX Ranger represented a significant shift in Ford's global pickup strategy, moving to a more sophisticated and globally aligned platform.
Production
Manufacturing Locations:
Primarily manufactured in Thailand for most global markets.
🏆 Awards & Recognition
Recognitions
Model Recognition:
The PX Ranger has been widely recognized for its robust build, capability, and value, becoming a benchmark in its segment in many markets. Specific awards would vary by region and year of testing.