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Husqvarna TXC511 2011 Service Repair Manual

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This manual covers the 2011 TXC511, a performance-oriented off-road motorcycle designed for motocross and enduro riding. Building on a rich heritage in off-road competition, the TXC511 offers a unique blend of Italian engineering and a distinct riding character, positioning it as a capable machine for serious riders and racers. Its robust construction, featuring a chromoly steel frame and liquid-cooled 501cc four-stroke engine, ensures durability and performance in demanding conditions. This comprehensive service repair manual provides detailed instructions and technical specifications to assist owners and technicians in maintaining and repairing the 2011 TXC511. It covers a wide range of systems, including engine overhaul, fuel and ignition systems, transmission, clutch, suspension, brakes, and electrical components. The manual includes routine maintenance procedures, troubleshooting guides, rebuild instructions, torque specifications, and identification of special tools, enabling users to perform everything from basic servicing to complex repairs with confidence. 🏷️ Basic Information Identification Make: Husqvarna Model: TXC511 Year: 2011 Vehicle Type: Off-road Motorcycle / Motocross Codes Vin Decoder Note: VIN typically starts with 'VBK...' for Husqvarna motorcycles. Specific digits denote model year, plant, and sequence. 👋 Introduction Market Position Segment: Performance Off-Road Motorcycle (Motocross/Enduro crossover). Target Audience: Motocross racers, serious off-road riders, and DIY mechanics seeking in-depth repair knowledge. Competitive Analysis Key Competitors 2011: KTM EXC/SX, Yamaha YZ/WR, Honda CRF, Kawasaki KX, Suzuki RM-Z. Key Features Vehicle Usp: Husqvarna's Italian heritage in off-road racing, often featuring performance-oriented components and a distinct riding character. Manual Benefit: Empowers owners to perform complex repairs, reducing reliance on dealership service and maximizing vehicle longevity. 📋 Manual Details Coverage Areas Manual Type: Service Repair Manual Language: English Format: PDF Coverage Scope: Comprehensive repair and maintenance for the 2011 Husqvarna TXC511. Page Count Estimated Page Count: Approximately 400-600 pages (typical for this type of manual, specific count not provided in product info). 📖 Manual Coverage Systems Covered Engine Overhaul: Complete engine disassembly, inspection, repair, and reassembly procedures for all components. Fuel System: Carburetor (Mikuni) tuning, cleaning, and rebuilding; fuel pump; fuel lines; fuel tank. Ignition System: Spark plug diagnosis, ignition coil testing, CDI unit specifications, troubleshooting ignition faults. Cooling System: Radiator service, coolant specifications, water pump inspection and repair, hose replacement. Transmission And Clutch: Gearbox disassembly and reassembly, shift drum and fork inspection, clutch plate replacement, clutch cable adjustment. Suspension Front: Fork seal replacement, oil level and type specifications, damping adjustments, spring replacement, outer tube and inner tube service. Suspension Rear: Shock absorber servicing, linkage bearing inspection and lubrication, spring preload adjustment, rebound and compression damping settings. Brakes Front: Brake caliper overhaul, piston seal replacement, brake pad replacement, rotor inspection, brake fluid specifications, bleeding procedures. Brakes Rear: Rear brake caliper service, brake pedal adjustment, rear brake pad replacement, rotor maintenance. Electrical System: Wiring diagrams, lighting circuits, battery maintenance and testing, starter motor, charging system (stator and regulator/rectifier). Chassis And Frame: Frame inspection, steering head bearing service, swingarm bearing maintenance, wheel bearing replacement. Bodywork And Plastics: Fairing removal and installation, seat replacement, fender service, decal application/removal. Procedures Included Routine Maintenance: Oil changes, filter replacements, chain adjustment and lubrication, air filter cleaning/replacement, spark plug checks. Troubleshooting Guides: Diagnostic flowcharts and common problem identification for engine, electrical, and mechanical issues. Rebuild Procedures: Detailed step-by-step instructions for major component rebuilds (e.g., engine, forks, shock). Torque Specifications: Essential torque values for critical fasteners across all systems. Special Tools: Identification of specialized tools required for specific repair and maintenance tasks. Technical Depth Diagnostic Capabilities: Advanced diagnostic procedures, including testing of electrical components and fuel system diagnostics. Repair Level: Covers everything from basic adjustments to full engine and transmission rebuilds. Electrical Troubleshooting: Detailed wiring diagrams and step-by-step troubleshooting for electrical faults. 📊 Manual Specifications File Format File Type: PDF (Portable Document Format) Searchability: Likely text-searchable PDF for easy navigation. Printable: Printable format for workshop use. Print Quality Image Resolution: High-resolution images and diagrams suitable for clarity. Binding Type Binding: Not Applicable (Digital PDF) Paper Type Paper Type: Not Applicable (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine Type: Four-stroke, Single-cylinder Displacement: 501cc (Approximate, based on TXC511 designation) Bore X Stroke: Specific figures require manual lookup, but typical for this displacement class. Cooling System: Liquid-cooled Valve Train: DOHC (Double Overhead Camshaft), 4 valves Performance Horsepower Approx: Estimated 50-55 HP (stock, exact figures vary). Torque Approx: Estimated 45-50 Nm (stock, exact figures vary). Fuel System Fuel Delivery: Carburetor (likely Mikuni TM40 or similar) Recommended Fuel: Unleaded gasoline, minimum 90 octane. 🔧 Transmission Standard Transmission Type: 6-speed constant mesh Clutch Type: Wet, multi-plate Features Gear Ratios: Specific gear ratios detailed in the manual. Final Drive: Chain drive 📐 Dimensions Exterior Length Approx: Approx. 2200 mm Width Approx: Approx. 800 mm Height Approx: Approx. 1250 mm Weights Dry Weight Approx: Approx. 115 kg (253.5 lbs) Fuel Capacity: Approx. 7.5 Liters (1.98 Gallons) 🛡️ Safety Features Ratings Safety Features Note: Designed for off-road use;...
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Husqvarna TXC511 2011 Service Repair ManualHusqvarna TXC511 2011 Service Repair ManualHusqvarna TXC511 2011 Service Repair ManualHusqvarna TXC511 2011 Service Repair Manual
This manual covers the 2011 TXC511, a performance-oriented off-road motorcycle designed for motocross and enduro riding. Building on a rich heritage in off-road competition, the TXC511 offers a unique blend of Italian engineering and a distinct riding character, positioning it as a capable machine for serious riders and racers. Its robust construction, featuring a chromoly steel frame and liquid-cooled 501cc four-stroke engine, ensures durability and performance in demanding conditions. This comprehensive service repair manual provides detailed instructions and technical specifications to assist owners and technicians in maintaining and repairing the 2011 TXC511. It covers a wide range of systems, including engine overhaul, fuel and ignition systems, transmission, clutch, suspension, brakes, and electrical components. The manual includes routine maintenance procedures, troubleshooting guides, rebuild instructions, torque specifications, and identification of special tools, enabling users to perform everything from basic servicing to complex repairs with confidence.
🏷️ Basic Information
Identification
Make:
Husqvarna
Model:
TXC511
Year:
2011
Vehicle Type:
Off-road Motorcycle / Motocross
Codes
Vin Decoder Note:
VIN typically starts with 'VBK...' for Husqvarna motorcycles. Specific digits denote model year, plant, and sequence.
👋 Introduction
Market Position
Segment:
Performance Off-Road Motorcycle (Motocross/Enduro crossover).
Target Audience:
Motocross racers, serious off-road riders, and DIY mechanics seeking in-depth repair knowledge.
Competitive Analysis
Key Competitors 2011:
KTM EXC/SX, Yamaha YZ/WR, Honda CRF, Kawasaki KX, Suzuki RM-Z.
Key Features
Vehicle Usp:
Husqvarna's Italian heritage in off-road racing, often featuring performance-oriented components and a distinct riding character.
Manual Benefit:
Empowers owners to perform complex repairs, reducing reliance on dealership service and maximizing vehicle longevity.
📋 Manual Details
Coverage Areas
Manual Type:
Service Repair Manual
Language:
English
Format:
PDF
Coverage Scope:
Comprehensive repair and maintenance for the 2011 Husqvarna TXC511.
Page Count
Estimated Page Count:
Approximately 400-600 pages (typical for this type of manual, specific count not provided in product info).
📖 Manual Coverage
Systems Covered
Engine Overhaul:
Complete engine disassembly, inspection, repair, and reassembly procedures for all components.
Fuel System:
Carburetor (Mikuni) tuning, cleaning, and rebuilding; fuel pump; fuel lines; fuel tank.
Ignition System:
Spark plug diagnosis, ignition coil testing, CDI unit specifications, troubleshooting ignition faults.
Cooling System:
Radiator service, coolant specifications, water pump inspection and repair, hose replacement.
Transmission And Clutch:
Gearbox disassembly and reassembly, shift drum and fork inspection, clutch plate replacement, clutch cable adjustment.
Suspension Front:
Fork seal replacement, oil level and type specifications, damping adjustments, spring replacement, outer tube and inner tube service.
Suspension Rear:
Shock absorber servicing, linkage bearing inspection and lubrication, spring preload adjustment, rebound and compression damping settings.
Brakes Front:
Brake caliper overhaul, piston seal replacement, brake pad replacement, rotor inspection, brake fluid specifications, bleeding procedures.
Brakes Rear:
Rear brake caliper service, brake pedal adjustment, rear brake pad replacement, rotor maintenance.
Electrical System:
Wiring diagrams, lighting circuits, battery maintenance and testing, starter motor, charging system (stator and regulator/rectifier).
Chassis And Frame:
Frame inspection, steering head bearing service, swingarm bearing maintenance, wheel bearing replacement.
Bodywork And Plastics:
Fairing removal and installation, seat replacement, fender service, decal application/removal.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, chain adjustment and lubrication, air filter cleaning/replacement, spark plug checks.
Troubleshooting Guides:
Diagnostic flowcharts and common problem identification for engine, electrical, and mechanical issues.
Rebuild Procedures:
Detailed step-by-step instructions for major component rebuilds (e.g., engine, forks, shock).
Torque Specifications:
Essential torque values for critical fasteners across all systems.
Special Tools:
Identification of specialized tools required for specific repair and maintenance tasks.
Technical Depth
Diagnostic Capabilities:
Advanced diagnostic procedures, including testing of electrical components and fuel system diagnostics.
Repair Level:
Covers everything from basic adjustments to full engine and transmission rebuilds.
Electrical Troubleshooting:
Detailed wiring diagrams and step-by-step troubleshooting for electrical faults.
📊 Manual Specifications
File Format
File Type:
PDF (Portable Document Format)
Searchability:
Likely text-searchable PDF for easy navigation.
Printable:
Printable format for workshop use.
Print Quality
Image Resolution:
High-resolution images and diagrams suitable for clarity.
Binding Type
Binding:
Not Applicable (Digital PDF)
Paper Type
Paper Type:
Not Applicable (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Four-stroke, Single-cylinder
Displacement:
501cc (Approximate, based on TXC511 designation)
Bore X Stroke:
Specific figures require manual lookup, but typical for this displacement class.
Cooling System:
Liquid-cooled
Valve Train:
DOHC (Double Overhead Camshaft), 4 valves
Performance
Horsepower Approx:
Estimated 50-55 HP (stock, exact figures vary).
Torque Approx:
Estimated 45-50 Nm (stock, exact figures vary).
Fuel System
Fuel Delivery:
Carburetor (likely Mikuni TM40 or similar)
Recommended Fuel:
Unleaded gasoline, minimum 90 octane.
🔧 Transmission
Standard
Transmission Type:
6-speed constant mesh
Clutch Type:
Wet, multi-plate
Features
Gear Ratios:
Specific gear ratios detailed in the manual.
Final Drive:
Chain drive
📐 Dimensions
Exterior
Length Approx:
Approx. 2200 mm
Width Approx:
Approx. 800 mm
Height Approx:
Approx. 1250 mm
Weights
Dry Weight Approx:
Approx. 115 kg (253.5 lbs)
Fuel Capacity:
Approx. 7.5 Liters (1.98 Gallons)
🛡️ Safety Features
Ratings
Safety Features Note:
Designed for off-road use; typical safety features include robust braking systems and chassis integrity. Road safety features (lights, mirrors) may be present depending on specific regional homologation.
Active Features
Braking System:
Hydraulic disc brakes front and rear.
Suspension Stability:
Performance-tuned suspension for terrain absorption and stability.
Passive Features
Frame Construction:
Chromoly steel frame for strength and durability.
💡 Technology Features
Infotainment
Infotainment System:
N/A (Off-road motorcycle focus)
Driver Assistance
Driver Assistance Features:
N/A (Off-road motorcycle focus)
Connectivity
Connectivity Features:
N/A (Off-road motorcycle focus)
Instrumentation
Dashboard:
Digital/Analog combination dashboard featuring speedometer, odometer, trip meter, and indicator lights (e.g., oil pressure, neutral).
🔧 Maintenance
Service Intervals
Engine Oil Change:
Recommended every 10-15 hours of use or annually, whichever comes first. Consult manual for precise interval.
Air Filter Cleaning:
Check and clean after every 5-10 hours of dusty riding. Replace if damaged.
Chain Lubrication Adjustment:
Lubricate chain every 500-750 km or after washing/heavy use. Adjust tension as needed (typically 20-30mm slack).
Valve Clearance Check:
Recommended every 20-30 hours of use. Critical for engine performance and longevity.
Fluid Specifications
Engine Oil Type:
High-quality 4-stroke motorcycle oil, SAE 10W-40 or 15W-50, meeting JASO MA specifications. Consult manual for exact viscosity.
Engine Oil Capacity:
Approximately 1.1 - 1.3 Liters (check dipstick/sight glass).
Coolant Type:
Ethylene glycol-based antifreeze mixture (50/50 with distilled water).
Brake Fluid Type:
DOT 4 hydraulic brake fluid.
Known Issues
Clutch Wear:
Clutch plates can wear over time with aggressive riding; periodic inspection and replacement are necessary.
Cooling System Leaks:
Potential for minor leaks at hoses or seals if not properly maintained or if clamps loosen.
Carburetor Tuning:
Mikuni carburetors may require occasional fine-tuning based on altitude, temperature, and modifications.
Suspension Seals:
Fork and shock seals can degrade over time and may require replacement to prevent leaks.
📚 Vehicle History
Brand Heritage
Brand Origin:
Husqvarna Motorcycles is one of the oldest motorcycle manufacturers in the world, founded in Sweden in 1903.
Offroad Legacy:
Strong legacy in motocross and enduro racing, with numerous world championships.
Model Evolution
Txc Lineage:
The TXC line represented Husqvarna's modern approach to the 'crossover' segment, blending motocross prowess with enduro capabilities.
Production
Production Period:
The TXC models were produced during a period when Husqvarna was under Italian ownership before subsequent acquisitions.
🏆 Awards & Recognition
Recognitions
Industry Awards:
Specific awards for the 2011 TXC511 are not widely documented in general automotive press, but Husqvarna as a brand has a strong history of racing success.
Ratings
Magazine Reviews:
Contemporary reviews likely highlighted its competitive performance in the motocross/enduro crossover segment.
Certifications
Emissions Certification:
Depending on the market, the vehicle would have met specific emissions standards for its class.
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