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Subaru BRZ Workshop Service & Repair Manual 2012-2013

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🏷️ Basic Information Identification Make: Subaru Model: BRZ Generation Generation: 1st Generation (ZC10) Codes Chassis Code: ZC6 👋 Introduction Market Position Segment: Compact Sports Car / Rear-Wheel Drive Coupe Target Audience: Enthusiasts, DIY mechanics, performance driving participants Competitive Analysis Key Competitors: Mazda MX-5 Miata, Scion FR-S/Toyota 86 (platform sharing), Nissan 370Z (higher segment but direct competitor in spirit) Key Features Platform: Shared development with Toyota (Toyota GT86 / Scion FR-S) Drivetrain: Rear-wheel drive (RWD) layout, lightweight chassis Handling Focus: Emphasis on balanced handling, low center of gravity, driver engagement 📋 Manual Details Coverage Areas Covered Years: 2012-2013 Global Coverage: Yes, covers all major systems Page Count Estimated Pages: Extensive (typically 2000+ pages for full workshop manuals) Manual Type Type: Workshop Service & Repair Manual Language Language: English Format Digital Format: PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Complete overhaul, diagnostics, timing, valves, pistons, crankshaft, lubrication Engine Control System: ECU, sensors (crank, cam, MAP, MAF, O2), actuators, fuel injectors, ignition system, emissions control Fuel System: Fuel pump, fuel filter, fuel lines, fuel injectors, evaporative emission control (EVAP), high-pressure fuel pump (if applicable) Cooling System: Radiator, water pump, thermostat, cooling fan, coolant hoses, coolant specifications Exhaust System: Exhaust manifold, catalytic converter, mufflers, oxygen sensors, exhaust system diagnostics Transmission Manual: Clutch assembly, gearbox overhaul, gear selection, shift linkage, transmission fluid specifications Transmission Automatic: Torque converter, planetary gear sets, valve body, transmission control module (TCM), transmission fluid specifications Drivetrain: Propeller shaft, rear differential (final drive), axle shafts, wheel bearings Suspension Front: Struts, control arms, ball joints, sway bar, steering knuckles, wheel alignment specifications Suspension Rear: Shock absorbers, trailing arms, control arms, sway bar, wheel alignment specifications Braking System: Front and rear disc brakes, brake calipers, brake pads, brake rotors, brake fluid specifications, ABS, EBD, brake bleeding procedures Steering System: Electric Power Steering (EPS) system, steering column, steering rack, tie rods, power steering fluid specifications Electrical System Starting Charging: Battery, starter motor, alternator, voltage regulator, wiring diagrams Electrical System Lighting: Headlights, taillights, interior lighting, bulb types, wiring diagrams Electrical System Instruments Gauges: Instrument cluster, warning lights, driver information display Electrical System HVAC: Air conditioning system (compressor, refrigerant, condenser, evaporator), heater core, climate control module, blower motor Body And Fixtures: Door mechanisms, latches, hinges, trunk lid, hood, body panel removal/installation Glasses Windows Mirrors: Windshield, side windows, rear window, power window regulators, mirror assembly Interior Components: Seats, seat belts, airbags (SRS), dashboard, door panels, carpet Safety Systems: Supplemental Restraint System (SRS) - airbags, seat belt pretensioners, SRS module, related sensors Body Control System: Central locking, keyless entry, alarm system Network Systems: LAN System (CAN Bus) communication, diagnostic protocols Infotainment Audio Visual: Audio system, speakers, navigation system, telephone integration Driver Assistance: Auto Cruise Control System (Adaptive Cruise Control - ACC) Power Supply Grounding: Power distribution, grounding points, circuit elements, fuses, relays Wiper Washer Horn: Wiper system, washer fluid system, horn operation Procedures Included Maintenance Procedures: Oil changes, filter replacements, fluid checks and changes, brake pad replacement, tire rotation Repair Procedures: Engine rebuild, transmission overhaul, suspension component replacement, brake caliper replacement, electrical component diagnostics and replacement Diagnostic Procedures: Troubleshooting guides, symptom-based diagnostics, DTC (Diagnostic Trouble Code) explanations and resolution, wiring harness testing Technical Specifications: Torque specifications for all fasteners, fluid capacities and types, electrical system data, diagnostic trouble codes (DTCs), wheel alignment angles, engine timing data Technical Depth Depth: Comprehensive - from basic maintenance to complete engine and transmission rebuilds, electrical system diagnostics, and bodywork Diagnostic Tools: Information typically includes references to Subaru's proprietary diagnostic tools (e.g., Subaru Select Monitor - SSM) Special Tools: Lists specific special tools required for certain procedures 📊 Manual Specifications File Format Format: PDF (Portable Document Format) Print Quality Quality: High-resolution, suitable for printing detailed diagrams and text Binding Type Binding: Digital Download (printable pages) Paper Type Paper: Not Applicable (Digital) ⚙️ Engine Specifications Primary Engine Engine Code: FA20 Engine Type: Naturally Aspirated Boxer-4 (Horizontally-Opposed) Displacement: 2.0 Liters (1998 cc) Bore X Stroke: 86 mm x 86 mm Compression Ratio: 12.5:1 Performance Horsepower Hp: 200 hp @ 7000 RPM Torque Lb-Ft: 151 lb-ft @ 6400 RPM Fuel System Fuel Delivery: D-4S (Direct Injection and Port Injection) Fuel Type: Unleaded Gasoline (91 octane recommended) 🔧 Transmission Standard Type: 6-Speed Manual Transmission Optional Type: 6-Speed Automatic Transmission with Paddle Shifters Features Clutch Type: Hydraulically Actuated Single Dry Plate Clutch (Manual) Differential: Limited Slip Differential (LSD) standard on most trims 📐 Dimensions Exterior Length: 164.2 inches (4171 mm) Width: 69.1 inches (1755 mm) Height: 50.6 inches (1285 mm) Wheelbase: 101.2 inches (2570 mm) Weights Curb Weight Manual: Approx. 2,772 lbs (1257 kg) Curb Weight Automatic: Approx. 2,824 lbs (1281 kg) 🛡️ Safety Features Ratings NHTSA Front Crash Rating: 5-Star (for models equipped with specific safety features) IIHS Top Safety Pick: Yes (for applicable model years and trims) Passive Features Airbags: Front, Side, Curtain Airbags Seatbelts: 3-point...
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Subaru BRZ Workshop Service & Repair Manual 2012-2013
🏷️ Basic Information
Identification
Make:
Subaru
Model:
BRZ
Generation
Generation:
1st Generation (ZC10)
Codes
Chassis Code:
ZC6
👋 Introduction
Market Position
Segment:
Compact Sports Car / Rear-Wheel Drive Coupe
Target Audience:
Enthusiasts, DIY mechanics, performance driving participants
Competitive Analysis
Key Competitors:
Mazda MX-5 Miata, Scion FR-S/Toyota 86 (platform sharing), Nissan 370Z (higher segment but direct competitor in spirit)
Key Features
Platform:
Shared development with Toyota (Toyota GT86 / Scion FR-S)
Drivetrain:
Rear-wheel drive (RWD) layout, lightweight chassis
Handling Focus:
Emphasis on balanced handling, low center of gravity, driver engagement
📋 Manual Details
Coverage Areas
Covered Years:
2012-2013
Global Coverage:
Yes, covers all major systems
Page Count
Estimated Pages:
Extensive (typically 2000+ pages for full workshop manuals)
Manual Type
Type:
Workshop Service & Repair Manual
Language
Language:
English
Format
Digital Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete overhaul, diagnostics, timing, valves, pistons, crankshaft, lubrication
Engine Control System:
ECU, sensors (crank, cam, MAP, MAF, O2), actuators, fuel injectors, ignition system, emissions control
Fuel System:
Fuel pump, fuel filter, fuel lines, fuel injectors, evaporative emission control (EVAP), high-pressure fuel pump (if applicable)
Cooling System:
Radiator, water pump, thermostat, cooling fan, coolant hoses, coolant specifications
Exhaust System:
Exhaust manifold, catalytic converter, mufflers, oxygen sensors, exhaust system diagnostics
Transmission Manual:
Clutch assembly, gearbox overhaul, gear selection, shift linkage, transmission fluid specifications
Transmission Automatic:
Torque converter, planetary gear sets, valve body, transmission control module (TCM), transmission fluid specifications
Drivetrain:
Propeller shaft, rear differential (final drive), axle shafts, wheel bearings
Suspension Front:
Struts, control arms, ball joints, sway bar, steering knuckles, wheel alignment specifications
Suspension Rear:
Shock absorbers, trailing arms, control arms, sway bar, wheel alignment specifications
Braking System:
Front and rear disc brakes, brake calipers, brake pads, brake rotors, brake fluid specifications, ABS, EBD, brake bleeding procedures
Steering System:
Electric Power Steering (EPS) system, steering column, steering rack, tie rods, power steering fluid specifications
Electrical System Starting Charging:
Battery, starter motor, alternator, voltage regulator, wiring diagrams
Electrical System Lighting:
Headlights, taillights, interior lighting, bulb types, wiring diagrams
Electrical System Instruments Gauges:
Instrument cluster, warning lights, driver information display
Electrical System HVAC:
Air conditioning system (compressor, refrigerant, condenser, evaporator), heater core, climate control module, blower motor
Body And Fixtures:
Door mechanisms, latches, hinges, trunk lid, hood, body panel removal/installation
Glasses Windows Mirrors:
Windshield, side windows, rear window, power window regulators, mirror assembly
Interior Components:
Seats, seat belts, airbags (SRS), dashboard, door panels, carpet
Safety Systems:
Supplemental Restraint System (SRS) - airbags, seat belt pretensioners, SRS module, related sensors
Body Control System:
Central locking, keyless entry, alarm system
Network Systems:
LAN System (CAN Bus) communication, diagnostic protocols
Infotainment Audio Visual:
Audio system, speakers, navigation system, telephone integration
Driver Assistance:
Auto Cruise Control System (Adaptive Cruise Control - ACC)
Power Supply Grounding:
Power distribution, grounding points, circuit elements, fuses, relays
Wiper Washer Horn:
Wiper system, washer fluid system, horn operation
Procedures Included
Maintenance Procedures:
Oil changes, filter replacements, fluid checks and changes, brake pad replacement, tire rotation
Repair Procedures:
Engine rebuild, transmission overhaul, suspension component replacement, brake caliper replacement, electrical component diagnostics and replacement
Diagnostic Procedures:
Troubleshooting guides, symptom-based diagnostics, DTC (Diagnostic Trouble Code) explanations and resolution, wiring harness testing
Technical Specifications:
Torque specifications for all fasteners, fluid capacities and types, electrical system data, diagnostic trouble codes (DTCs), wheel alignment angles, engine timing data
Technical Depth
Depth:
Comprehensive - from basic maintenance to complete engine and transmission rebuilds, electrical system diagnostics, and bodywork
Diagnostic Tools:
Information typically includes references to Subaru's proprietary diagnostic tools (e.g., Subaru Select Monitor - SSM)
Special Tools:
Lists specific special tools required for certain procedures
📊 Manual Specifications
File Format
Format:
PDF (Portable Document Format)
Print Quality
Quality:
High-resolution, suitable for printing detailed diagrams and text
Binding Type
Binding:
Digital Download (printable pages)
Paper Type
Paper:
Not Applicable (Digital)
⚙️ Engine Specifications
Primary Engine
Engine Code:
FA20
Engine Type:
Naturally Aspirated Boxer-4 (Horizontally-Opposed)
Displacement:
2.0 Liters (1998 cc)
Bore X Stroke:
86 mm x 86 mm
Compression Ratio:
12.5:1
Performance
Horsepower Hp:
200 hp @ 7000 RPM
Torque Lb-Ft:
151 lb-ft @ 6400 RPM
Fuel System
Fuel Delivery:
D-4S (Direct Injection and Port Injection)
Fuel Type:
Unleaded Gasoline (91 octane recommended)
🔧 Transmission
Standard
Type:
6-Speed Manual Transmission
Optional
Type:
6-Speed Automatic Transmission with Paddle Shifters
Features
Clutch Type:
Hydraulically Actuated Single Dry Plate Clutch (Manual)
Differential:
Limited Slip Differential (LSD) standard on most trims
📐 Dimensions
Exterior
Length:
164.2 inches (4171 mm)
Width:
69.1 inches (1755 mm)
Height:
50.6 inches (1285 mm)
Wheelbase:
101.2 inches (2570 mm)
Weights
Curb Weight Manual:
Approx. 2,772 lbs (1257 kg)
Curb Weight Automatic:
Approx. 2,824 lbs (1281 kg)
🛡️ Safety Features
Ratings
NHTSA Front Crash Rating:
5-Star (for models equipped with specific safety features)
IIHS Top Safety Pick:
Yes (for applicable model years and trims)
Passive Features
Airbags:
Front, Side, Curtain Airbags
Seatbelts:
3-point ELR seatbelts with pretensioners and force limiters
Active Features
Traction Control:
Standard
Electronic Stability Control:
Standard (with track mode option)
ABS:
Standard Anti-lock Braking System
Ebd:
Standard Electronic Brake-force Distribution
💡 Technology Features
Infotainment
Head Unit:
Touchscreen infotainment system with Bluetooth, USB connectivity, optional navigation.
Driver Assistance
Cruise Control:
Standard cruise control, optional Auto Cruise Control (ACC).
Connectivity
Bluetooth:
Standard for hands-free calling and audio streaming.
Instrumentation
Gauges:
Digital multi-information display, tachometer front and center, digital speedometer.
🔧 Maintenance
Service Intervals Oil
Oil Change Interval:
Every 7,500 miles or 12 months, whichever comes first (check owner's manual for specific conditions and severe service)
Fluid Specifications Oil
Engine Oil Type:
SAE 0W-20 Synthetic Engine Oil (API SN or ILSAC GF-5 compliant)
Engine Oil Capacity:
Approx. 5.7 US quarts (5.4 liters) with filter change
Fluid Specifications Coolant
Coolant Type:
Subaru Super Coolant (or equivalent long-life silicate-free coolant)
Fluid Specifications Brake
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid
Fluid Specifications Transmission Manual
Manual Transmission Fluid Type:
API GL-4 SAE 75W-90 Gear Oil (e.g., Subaru Extra-S, or equivalent)
Fluid Specifications Transmission Automatic
Automatic Transmission Fluid Type:
Subaru ATF-HP (or equivalent)
Fluid Specifications Differential
Rear Differential Fluid Type:
API GL-5 SAE 75W-90 Gear Oil
Known Issues
Common Problems Early Models:
Valve spring recall (check VIN), oil consumption on some early units, potential for camshaft wear if oil change intervals are neglected.
Common Problems General:
Headlight condensation, clutch wear in high-performance driving scenarios, exhaust manifold cracking (rare).
Service Intervals Other
Air Filter Replacement:
Every 30,000 miles or as needed
Cabin Air Filter Replacement:
Every 15,000 miles or annually
Spark Plug Replacement:
Every 60,000 miles
📚 Vehicle History
Brand Heritage
Subaru Performance Focus:
Subaru's long history in motorsports (WRC, rally) and its focus on Symmetrical All-Wheel Drive (though the BRZ is RWD)
Model Evolution
Development:
Jointly developed with Toyota, aimed at creating an affordable, lightweight, RWD sports car.
First Generation:
Launched in 2012 (as a 2013 model year in many markets), also sold as Scion FR-S and Toyota GT86.
Production
Manufacturing Plant:
Gunma Plant, Japan (Subaru)
🏆 Awards & Recognition
Recognitions
Jdm Sports Car Of The Year:
Often cited as a modern classic and affordable sports car.
Car And Driver 10Best:
Frequently featured in "10Best" lists for its driving dynamics and value.
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