Harley Davidson XL1200C Sportster 2012 Service Repair Manual
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Basic Information
Identification
Make:
Harley Davidson
Model:
XL1200C Sportster Custom
Year:
2012
Vehicle Type:
Motorcycle
Codes
Chassis Code:
XL
Engine Code Family:
Evolution
Introduction
Market Position
Target Audience:
Do-it-yourself enthusiasts and experienced mechanics
Competitive Analysis
Value Proposition:
Inexpensive way to keep the vehicle working properly, direct alternative to expensive dealership services
Key Features
Delivery Method:
Instant download after payment, no shipping costs or delays
Content Flexibility:
Print in its entirety or just the pages needed
Manual Details
Coverage Areas
Manual Coverage Scope:
Complete official factory service and repair
Page Count
Estimated Page Count:
Hundreds of pages
Manual Type
Manual Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Digital Format:
PDF Download
Manual Coverage
Systems Covered
Covered Systems:
General Information, Maintenance, Chassis, Fuel System, Cooling System, Engine, Clutch, Engine Lubrication System, Engine Removal/Installation, Drive, Transmission, Wheels/Tires, Final Drive, Brakes, Suspension, Steering, Frame, Electrical System, Wiring Diagram
Procedures Included
Repair Procedures:
Step-by-step instructions for complete disassembly, service, repair, and troubleshooting
Technical Depth
Depth Of Information:
Detailed substeps, notes, cautions, warnings, numbered instructions, detailed illustrations, drawings, photos, enlarged insets for component examination, troubleshooting combined with wiring diagrams
Manual Specifications
File Format
File Format:
PDF
Print Quality
Printability:
Printable without restriction
Binding Type
Binding Type:
Not applicable (downloadable PDF)
Paper Type
Paper Type:
Not applicable (digital format)
Engine Specifications
Primary Engine
Engine Family:
Evolution
Engine Displacement:
1200cc (approx. 73.2 cu in)
Engine Configuration:
Air-cooled V-twin
Engine Bore X Stroke:
Refer to manual for exact specifications
Performance
Horsepower:
Refer to manual for exact specifications
Torque:
Refer to manual for exact specifications
Fuel System
Fuel Delivery System:
Electronic Sequential Port Fuel Injection (ESPFI)
Fuel Type:
Unleaded gasoline
Transmission
Standard
Transmission Type:
5-speed constant mesh
Optional
Optional Transmission:
None specified for this model year and variant
Features
Clutch Type:
Clutch Type: Wet, multi-plate
Dimensions
Exterior
Overall Length:
Refer to manual for exact specifications
Wheelbase:
Refer to manual for exact specifications
Weights
Dry Weight:
Refer to manual for exact specifications
Gross Vehicle Weight Rating:
Refer to manual for exact specifications
Safety Features
Ratings
Safety Certifications:
Refer to manual for vehicle specific certifications
Active Features
Braking System:
Hydraulic disc brakes (front and rear)
Passive Features
Lighting:
Headlight, taillight, brake light, turn signals
Technology Features
Infotainment
Instrumentation:
Analog speedometer with integrated digital tachometer and gear indicator, fuel gauge, odometer, trip meter, clock
Driver Assistance
ABS Availability:
Refer to manual for ABS availability for specific trim/options
Connectivity
Diagnostic Ports:
Service diagnostic port (J1850 VCI) for electronic diagnostics
Maintenance
Service Intervals
Oil Change Interval:
Refer to manual for specific mileage/time interval (typically 5,000 miles or annually)
Primary Chain Case Oil Change Interval:
Refer to manual for specific mileage/time interval
Fluid Specifications
Engine Oil Type:
Refer to manual for specific Harley-Davidson recommended viscosity and API service classification (e.g., SAE 20W50)
Primary Chain Case Fluid Type:
Refer to manual for specific Harley-Davidson primary lubricant recommendation
Brake Fluid Type:
Refer to manual for specific DOT specification (e.g., DOT 4)
Known Issues
Common Wear Items:
Clutch plates, brake pads, tires, fork seals (refer to manual for detailed diagnostics)
Electrical Component Considerations:
While generally reliable, specific electrical troubleshooting is detailed in the manual, especially for starter solenoids and ignition systems.
Vehicle History
Brand Heritage
Brand Legacy:
Harley-Davidson's long-standing reputation for American-made motorcycles with a focus on customization and rider experience.
Model Evolution
Sportster Lineage:
The Sportster line has been in continuous production since 1957, evolving from its early Sportster OHV engine to the modern Evolution engine.
Production
Manufacturing Location:
United States (typically Milwaukee, Wisconsin or York, Pennsylvania)
Awards & Recognition
Recognitions
Market Segment Awards:
The Sportster line, including the XL1200C, has historically been recognized for its customization potential and iconic cruiser styling.