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Harley Davidson XL1200C Sportster 2012 Service Repair Manual

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Basic Information Identification Make: Harley Davidson Model: XL1200C Sportster Custom Year: 2012 Vehicle Type: Motorcycle Codes Chassis Code: XL Engine Code Family: Evolution Introduction Market Position Target Audience: Do-it-yourself enthusiasts and experienced mechanics Competitive Analysis Value Proposition: Inexpensive way to keep the vehicle working properly, direct alternative to expensive dealership services Key Features Delivery Method: Instant download after payment, no shipping costs or delays Content Flexibility: Print in its entirety or just the pages needed Manual Details Coverage Areas Manual Coverage Scope: Complete official factory service and repair Page Count Estimated Page Count: Hundreds of pages Manual Type Manual Type: Workshop Service Repair Manual Language Language: English Format Digital Format: PDF Download Manual Coverage Systems Covered Covered Systems: General Information, Maintenance, Chassis, Fuel System, Cooling System, Engine, Clutch, Engine Lubrication System, Engine Removal/Installation, Drive, Transmission, Wheels/Tires, Final Drive, Brakes, Suspension, Steering, Frame, Electrical System, Wiring Diagram Procedures Included Repair Procedures: Step-by-step instructions for complete disassembly, service, repair, and troubleshooting Technical Depth Depth Of Information: Detailed substeps, notes, cautions, warnings, numbered instructions, detailed illustrations, drawings, photos, enlarged insets for component examination, troubleshooting combined with wiring diagrams Manual Specifications File Format File Format: PDF Print Quality Printability: Printable without restriction Binding Type Binding Type: Not applicable (downloadable PDF) Paper Type Paper Type: Not applicable (digital format) Engine Specifications Primary Engine Engine Family: Evolution Engine Displacement: 1200cc (approx. 73.2 cu in) Engine Configuration: Air-cooled V-twin Engine Bore X Stroke: Refer to manual for exact specifications Performance Horsepower: Refer to manual for exact specifications Torque: Refer to manual for exact specifications Fuel System Fuel Delivery System: Electronic Sequential Port Fuel Injection (ESPFI) Fuel Type: Unleaded gasoline Transmission Standard Transmission Type: 5-speed constant mesh Optional Optional Transmission: None specified for this model year and variant Features Clutch Type: Clutch Type: Wet, multi-plate Dimensions Exterior Overall Length: Refer to manual for exact specifications Wheelbase: Refer to manual for exact specifications Weights Dry Weight: Refer to manual for exact specifications Gross Vehicle Weight Rating: Refer to manual for exact specifications Safety Features Ratings Safety Certifications: Refer to manual for vehicle specific certifications Active Features Braking System: Hydraulic disc brakes (front and rear) Passive Features Lighting: Headlight, taillight, brake light, turn signals Technology Features Infotainment Instrumentation: Analog speedometer with integrated digital tachometer and gear indicator, fuel gauge, odometer, trip meter, clock Driver Assistance ABS Availability: Refer to manual for ABS availability for specific trim/options Connectivity Diagnostic Ports: Service diagnostic port (J1850 VCI) for electronic diagnostics Maintenance Service Intervals Oil Change Interval: Refer to manual for specific mileage/time interval (typically 5,000 miles or annually) Primary Chain Case Oil Change Interval: Refer to manual for specific mileage/time interval Fluid Specifications Engine Oil Type: Refer to manual for specific Harley-Davidson recommended viscosity and API service classification (e.g., SAE 20W50) Primary Chain Case Fluid Type: Refer to manual for specific Harley-Davidson primary lubricant recommendation Brake Fluid Type: Refer to manual for specific DOT specification (e.g., DOT 4) Known Issues Common Wear Items: Clutch plates, brake pads, tires, fork seals (refer to manual for detailed diagnostics) Electrical Component Considerations: While generally reliable, specific electrical troubleshooting is detailed in the manual, especially for starter solenoids and ignition systems. Vehicle History Brand Heritage Brand Legacy: Harley-Davidson's long-standing reputation for American-made motorcycles with a focus on customization and rider experience. Model Evolution Sportster Lineage: The Sportster line has been in continuous production since 1957, evolving from its early Sportster OHV engine to the modern Evolution engine. Production Manufacturing Location: United States (typically Milwaukee, Wisconsin or York, Pennsylvania) Awards & Recognition Recognitions Market Segment Awards: The Sportster line, including the XL1200C, has historically been recognized for its customization potential and iconic cruiser styling.
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Harley Davidson XL1200C Sportster 2012 Service Repair Manual
Basic Information
Identification
Make: Harley Davidson
Model: XL1200C Sportster Custom
Year: 2012
Vehicle Type: Motorcycle
Codes
Chassis Code: XL
Engine Code Family: Evolution
Introduction
Market Position
Target Audience: Do-it-yourself enthusiasts and experienced mechanics
Competitive Analysis
Value Proposition: Inexpensive way to keep the vehicle working properly, direct alternative to expensive dealership services
Key Features
Delivery Method: Instant download after payment, no shipping costs or delays
Content Flexibility: Print in its entirety or just the pages needed
Manual Details
Coverage Areas
Manual Coverage Scope: Complete official factory service and repair
Page Count
Estimated Page Count: Hundreds of pages
Manual Type
Manual Type: Workshop Service Repair Manual
Language
Language: English
Format
Digital Format: PDF Download
Manual Coverage
Systems Covered
Covered Systems: General Information, Maintenance, Chassis, Fuel System, Cooling System, Engine, Clutch, Engine Lubrication System, Engine Removal/Installation, Drive, Transmission, Wheels/Tires, Final Drive, Brakes, Suspension, Steering, Frame, Electrical System, Wiring Diagram
Procedures Included
Repair Procedures: Step-by-step instructions for complete disassembly, service, repair, and troubleshooting
Technical Depth
Depth Of Information: Detailed substeps, notes, cautions, warnings, numbered instructions, detailed illustrations, drawings, photos, enlarged insets for component examination, troubleshooting combined with wiring diagrams
Manual Specifications
File Format
File Format: PDF
Print Quality
Printability: Printable without restriction
Binding Type
Binding Type: Not applicable (downloadable PDF)
Paper Type
Paper Type: Not applicable (digital format)
Engine Specifications
Primary Engine
Engine Family: Evolution
Engine Displacement: 1200cc (approx. 73.2 cu in)
Engine Configuration: Air-cooled V-twin
Engine Bore X Stroke: Refer to manual for exact specifications
Performance
Horsepower: Refer to manual for exact specifications
Torque: Refer to manual for exact specifications
Fuel System
Fuel Delivery System: Electronic Sequential Port Fuel Injection (ESPFI)
Fuel Type: Unleaded gasoline
Transmission
Standard
Transmission Type: 5-speed constant mesh
Optional
Optional Transmission: None specified for this model year and variant
Features
Clutch Type: Clutch Type: Wet, multi-plate
Dimensions
Exterior
Overall Length: Refer to manual for exact specifications
Wheelbase: Refer to manual for exact specifications
Weights
Dry Weight: Refer to manual for exact specifications
Gross Vehicle Weight Rating: Refer to manual for exact specifications
Safety Features
Ratings
Safety Certifications: Refer to manual for vehicle specific certifications
Active Features
Braking System: Hydraulic disc brakes (front and rear)
Passive Features
Lighting: Headlight, taillight, brake light, turn signals
Technology Features
Infotainment
Instrumentation: Analog speedometer with integrated digital tachometer and gear indicator, fuel gauge, odometer, trip meter, clock
Driver Assistance
ABS Availability: Refer to manual for ABS availability for specific trim/options
Connectivity
Diagnostic Ports: Service diagnostic port (J1850 VCI) for electronic diagnostics
Maintenance
Service Intervals
Oil Change Interval: Refer to manual for specific mileage/time interval (typically 5,000 miles or annually)
Primary Chain Case Oil Change Interval: Refer to manual for specific mileage/time interval
Fluid Specifications
Engine Oil Type: Refer to manual for specific Harley-Davidson recommended viscosity and API service classification (e.g., SAE 20W50)
Primary Chain Case Fluid Type: Refer to manual for specific Harley-Davidson primary lubricant recommendation
Brake Fluid Type: Refer to manual for specific DOT specification (e.g., DOT 4)
Known Issues
Common Wear Items: Clutch plates, brake pads, tires, fork seals (refer to manual for detailed diagnostics)
Electrical Component Considerations: While generally reliable, specific electrical troubleshooting is detailed in the manual, especially for starter solenoids and ignition systems.
Vehicle History
Brand Heritage
Brand Legacy: Harley-Davidson's long-standing reputation for American-made motorcycles with a focus on customization and rider experience.
Model Evolution
Sportster Lineage: The Sportster line has been in continuous production since 1957, evolving from its early Sportster OHV engine to the modern Evolution engine.
Production
Manufacturing Location: United States (typically Milwaukee, Wisconsin or York, Pennsylvania)
Awards & Recognition
Recognitions
Market Segment Awards: The Sportster line, including the XL1200C, has historically been recognized for its customization potential and iconic cruiser styling.
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