KIA Carens/Rondo 2012 4CYL (2.4L) OEM Factory Shop Service Repair Manual FSM Year Specific
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🏷️ Basic Information Identification Make: KIA Model: Carens / Rondo Year: 2012 Engine Variant: 2.4L 4-Cylinder Codes Platform Code: UN (3rd Generation Carens/Rondo) 👋 Introduction Market Position Segment: Compact MPV (Multi-Purpose Vehicle) / Crossover Competitive Analysis Competitors: Toyota Verso, Mazda 5, Citroen C4 Picasso, Ford C-Max, Volkswagen Touran. Key Features Manual Value Proposition: Provides factory-level repair and maintenance information, enabling owners or independent mechanics to service the vehicle accurately, potentially saving on dealership costs. Vehicle Appeal: Practicality, flexible seating arrangements, family-oriented features, often a good value proposition. 📋 Manual Details Coverage Areas Coverage Scope: All versions of the 2012 KIA Carens/Rondo with the 2.4L 4-cylinder engine. Page Count Estimated Page Count: N/A (PDF format, typically comprehensive) Manual Type Type: OEM Factory Shop Service Repair Manual (FSM) Language Language: English (Assumed based on product description) Format Format: PDF 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical, engine fuel & emissions, engine cooling, engine lubrication, engine electrical, ignition system, charging system, starter system, transmission (automatic), clutch (if applicable), drive axles, exhaust system. Chassis: Brake system (hydraulic, ABS, EBD, ESC), steering system (power steering), suspension system (front and rear), wheels and tires. Body: Body exterior (panels, doors, hood, trunk), body interior (trim, seats, headliner), body structure, glass and mirrors, bumpers, lighting systems (exterior and interior), wiper and washer systems. Electrical And Electronics: Power distribution, battery, charging system, starting system, lighting, instrumentation, audio system, HVAC controls, power windows, power locks, mirrors, airbags, anti-theft system, diagnostic trouble codes (DTCs). Procedures Included Maintenance: Routine maintenance checks, fluid changes (oil, coolant, brake fluid, transmission fluid, power steering fluid), filter replacements (oil, air, cabin, fuel), spark plug replacement, belt inspection/replacement. Diagnostics: Troubleshooting guides, symptom-based diagnostics, electrical system diagnostics, powertrain diagnostics, DTC interpretation and resolution. Repair: Component removal and installation, disassembly and reassembly of major systems (engine, transmission, suspension, brakes), body panel repair, electrical component repair. Technical Specifications: Torque specifications for fasteners, fluid capacities, electrical resistance values, diagnostic tool usage, timing specifications, component clearances. Technical Depth Depth: Comprehensive: Covers everything from basic maintenance and fluid checks to in-depth engine and transmission overhaul, electrical system diagnostics, and bodywork. 📊 Manual Specifications File Format File Type: PDF Searchability: Searchable text content Interactivity: Includes index for navigation Print Quality Printability: Printable (standard PDF printing capabilities) Binding Type Binding: N/A (Digital PDF format) Paper Type Paper Type: N/A (Digital PDF format) ⚙️ Engine Specifications Primary Engine Engine Code: G4KD (Theta II) Configuration: Inline 4-cylinder Displacement: 2359 cc (2.4 Liters) Bore X Stroke: 88.0 mm x 97.0 mm Compression Ratio: 10.5:1 Performance Horsepower: Approx. 175-182 HP @ 6000 RPM (varies slightly by market/tuning) Torque: Approx. 169-172 lb-ft @ 4000 RPM (varies slightly by market/tuning) Fuel System Induction: Multi-port Fuel Injection (MPI) Fuel Type: Unleaded Gasoline Engine Management ECU Type: Bosch or Continental (typical for Kia/Hyundai) Emissions Control: Catalytic converter, O2 sensors, EGR (if applicable). Engine Lubrication Oil Type: API SN or ILSAC GF-5 certified SAE 5W-20 or 5W-30 (refer to manual for exact spec) Oil Capacity: Approx. 4.6 US quarts (4.4 liters) with filter change Engine Cooling Coolant Type: Ethylene glycol based, long-life antifreeze/coolant (e.g., Hyundai/Kia Premixed Long Life Coolant, typically pink or red) Coolant Capacity: Approx. 7.0 US quarts (6.6 liters) 🔧 Transmission Standard Type: 6-speed Automatic Transmission (6AT) Optional Transmission Type: N/A (2.4L typically paired with 6AT) Features Gear Ratios: Specific ratios detailed in manual, designed for a balance of performance and fuel economy. Transmission Fluid Fluid Type: Kia SP-IV or equivalent (refer to manual for exact specification) Fluid Capacity: Approx. 7.4 US quarts (7.0 liters) for torque converter drain/fill 📐 Dimensions Exterior Length: Approx. 4480 mm (176.4 in) Width: Approx. 1790 mm (70.5 in) Height: Approx. 1645 mm (64.8 in) Wheelbase: Approx. 2750 mm (108.3 in) Weights Curb Weight: Approx. 1600-1700 kg (3527-3748 lbs) depending on trim and options Cargo Cargo Volume Seats Up: Approx. 300-400 liters (varies by configuration and market) Cargo Volume Seats Down: Approx. 800-1000 liters (varies by configuration and market) 🛡️ Safety Features Ratings NHTSA Overall Rating: Likely 4-star or 5-star (specific ratings vary by market and testing cycle) Active Features ABS: Standard Anti-lock Braking System Ebd: Standard Electronic Brakeforce Distribution Esc: Standard Electronic Stability Control (ESC) / Vehicle Stability Management (VSM) Traction Control: Standard Traction Control System (TCS) Passive Features Airbags: Front airbags, front side airbags, side curtain airbags (standard/optional depending on trim). Seatbelts: 3-point seatbelts with pretensioners and load limiters for front occupants. Child Seat Anchors: LATCH (Lower Anchors and Tethers for Children) system 💡 Technology Features Infotainment Audio System: Standard AM/FM/CD/MP3 player with auxiliary input, USB port, and satellite radio capability. Optional premium sound systems and navigation available. Display: Center console display for audio, climate control, and optional navigation. Driver Assistance Rearview Camera: Optional rearview camera integrated into the infotainment display. Parking Sensors: Optional rear parking sensors available. Connectivity Bluetooth: Available Bluetooth hands-free calling...
Toyota Verso, Mazda 5, Citroen C4 Picasso, Ford C-Max, Volkswagen Touran.
Key Features
Manual Value Proposition:
Provides factory-level repair and maintenance information, enabling owners or independent mechanics to service the vehicle accurately, potentially saving on dealership costs.
Vehicle Appeal:
Practicality, flexible seating arrangements, family-oriented features, often a good value proposition.
📋 Manual Details
Coverage Areas
Coverage Scope:
All versions of the 2012 KIA Carens/Rondo with the 2.4L 4-cylinder engine.
Brake system (hydraulic, ABS, EBD, ESC), steering system (power steering), suspension system (front and rear), wheels and tires.
Body:
Body exterior (panels, doors, hood, trunk), body interior (trim, seats, headliner), body structure, glass and mirrors, bumpers, lighting systems (exterior and interior), wiper and washer systems.
Electrical And Electronics:
Power distribution, battery, charging system, starting system, lighting, instrumentation, audio system, HVAC controls, power windows, power locks, mirrors, airbags, anti-theft system, diagnostic trouble codes (DTCs).
Troubleshooting guides, symptom-based diagnostics, electrical system diagnostics, powertrain diagnostics, DTC interpretation and resolution.
Repair:
Component removal and installation, disassembly and reassembly of major systems (engine, transmission, suspension, brakes), body panel repair, electrical component repair.
Comprehensive: Covers everything from basic maintenance and fluid checks to in-depth engine and transmission overhaul, electrical system diagnostics, and bodywork.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Searchable text content
Interactivity:
Includes index for navigation
Print Quality
Printability:
Printable (standard PDF printing capabilities)
Binding Type
Binding:
N/A (Digital PDF format)
Paper Type
Paper Type:
N/A (Digital PDF format)
⚙️ Engine Specifications
Primary Engine
Engine Code:
G4KD (Theta II)
Configuration:
Inline 4-cylinder
Displacement:
2359 cc (2.4 Liters)
Bore X Stroke:
88.0 mm x 97.0 mm
Compression Ratio:
10.5:1
Performance
Horsepower:
Approx. 175-182 HP @ 6000 RPM (varies slightly by market/tuning)
Torque:
Approx. 169-172 lb-ft @ 4000 RPM (varies slightly by market/tuning)
API SN or ILSAC GF-5 certified SAE 5W-20 or 5W-30 (refer to manual for exact spec)
Oil Capacity:
Approx. 4.6 US quarts (4.4 liters) with filter change
Engine Cooling
Coolant Type:
Ethylene glycol based, long-life antifreeze/coolant (e.g., Hyundai/Kia Premixed Long Life Coolant, typically pink or red)
Coolant Capacity:
Approx. 7.0 US quarts (6.6 liters)
🔧 Transmission
Standard
Type:
6-speed Automatic Transmission (6AT)
Optional
Transmission Type:
N/A (2.4L typically paired with 6AT)
Features
Gear Ratios:
Specific ratios detailed in manual, designed for a balance of performance and fuel economy.
Transmission Fluid
Fluid Type:
Kia SP-IV or equivalent (refer to manual for exact specification)
Fluid Capacity:
Approx. 7.4 US quarts (7.0 liters) for torque converter drain/fill
📐 Dimensions
Exterior
Length:
Approx. 4480 mm (176.4 in)
Width:
Approx. 1790 mm (70.5 in)
Height:
Approx. 1645 mm (64.8 in)
Wheelbase:
Approx. 2750 mm (108.3 in)
Weights
Curb Weight:
Approx. 1600-1700 kg (3527-3748 lbs) depending on trim and options
Cargo
Cargo Volume Seats Up:
Approx. 300-400 liters (varies by configuration and market)
Cargo Volume Seats Down:
Approx. 800-1000 liters (varies by configuration and market)
🛡️ Safety Features
Ratings
NHTSA Overall Rating:
Likely 4-star or 5-star (specific ratings vary by market and testing cycle)
Active Features
ABS:
Standard Anti-lock Braking System
Ebd:
Standard Electronic Brakeforce Distribution
Esc:
Standard Electronic Stability Control (ESC) / Vehicle Stability Management (VSM)
Traction Control:
Standard Traction Control System (TCS)
Passive Features
Airbags:
Front airbags, front side airbags, side curtain airbags (standard/optional depending on trim).
Seatbelts:
3-point seatbelts with pretensioners and load limiters for front occupants.
Child Seat Anchors:
LATCH (Lower Anchors and Tethers for Children) system
💡 Technology Features
Infotainment
Audio System:
Standard AM/FM/CD/MP3 player with auxiliary input, USB port, and satellite radio capability. Optional premium sound systems and navigation available.
Display:
Center console display for audio, climate control, and optional navigation.
Driver Assistance
Rearview Camera:
Optional rearview camera integrated into the infotainment display.
Parking Sensors:
Optional rear parking sensors available.
Connectivity
Bluetooth:
Available Bluetooth hands-free calling and audio streaming.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 7,500 miles or 6 months, whichever comes first (under normal driving conditions; severe conditions may require shorter intervals, refer to manual).
Air Filter Replacement:
Every 15,000 - 30,000 miles (refer to manual for specific interval).
Cabin Filter Replacement:
Every 15,000 - 30,000 miles (refer to manual for specific interval).
Spark Plug Replacement:
Typically around 100,000 miles for iridium-tipped spark plugs (refer to manual for exact spec).
Transmission Fluid Change:
Every 60,000 - 100,000 miles (under normal conditions; refer to manual for severe service schedule).
Fluid Specifications
Brake Fluid:
DOT 3 or DOT 4 brake fluid (refer to manual for exact specification).
Power Steering Fluid:
Refer to manual; often uses ATF DEXRON III or specific power steering fluid.
Known Issues
Engine Issues:
Some Theta II engines have experienced oil consumption issues, recall campaigns may exist. Intake manifold runner control issues are also reported. Check for specific Technical Service Bulletins (TSBs).
Transmission Issues:
Occasional reports of rough shifting or delayed engagement, often addressable with software updates or fluid changes.
Electrical Issues:
Common electrical issues can include faulty door lock actuators, window regulators, and sometimes HVAC blower motor resistors. Battery drain can also be an issue.
📚 Vehicle History
Brand Heritage
Manufacturer:
KIA Motors Corporation
Model Evolution
Generation:
Third Generation (2010-2015 in most markets, introduced globally as Carens, Rondo name phased out or specific to certain markets)
Design Philosophy:
Evolved from a minivan into a more crossover-like MPV, emphasizing practicality, styling, and a wider appeal.
Production
Manufacturing Location:
Primarily South Korea (Hwaseong Plant), also potentially other global KIA/Hyundai facilities.
🏆 Awards & Recognition
Recognitions
Segment Awards:
While specific awards for the 2012 model may vary, the Carens/Rondo line has generally been recognized for practicality and value in the compact MPV segment.
Ratings
Safety Ratings General:
Generally achieved good safety ratings from IIHS and NHTSA in its class.