Mitsubishi Outlander 2012 Workshop Repair & Service Manual (MUT-III) [Complete & Informative for DIY Repair]
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🏷️ Basic Information Identification Make: Mitsubishi Model: Outlander Year: 2012 Generation Generation: Second Generation (CW_W) Codes Chassis Code: CW_W 👋 Introduction Market Position Market Position: Compact Crossover SUV, popular for families and its all-wheel-drive capabilities. Competitive Analysis Competitive Analysis: Competed against vehicles like the Honda CR-V, Toyota RAV4, Nissan Rogue, and Ford Escape in its segment. Differentiated by its optional third-row seating in some configurations and available Super All-Wheel Control (S-AWC). Key Features Key Features: Available with 2.4L or 3.0L V6 engines, optional S-AWC, optional third-row seating, a comfortable ride, and practical interior space. SUV Type: Mid-size crossover SUV, offering versatility for passengers and cargo. All Wheel Drive: Available Super All-Wheel Control (S-AWC) system providing enhanced traction and handling in various conditions with driver-selectable modes (Normal, Snow, Lock). 📋 Manual Details Coverage Areas Coverage Areas: All Models Covered Page Count Page Count: Complete (Exact count not specified, implied extensive) Manual Type Manual Type: Workshop Repair & Service Manual (Official Service Information) Language Language: English Format Format: ISO (Likely an executable or archive containing manual files) Delivery Method: Instant download link provided after payment. 📖 Manual Coverage Systems Covered Systems Covered: General Information, Specifications, Lube Points, Oil Types, Periodic Maintenance, Tune-Up Procedures, Engine Servicing (Disassembly, Reassembly, Removal), Fuel and Lubrication Systems, Carb Rebuild/Adjustments (if applicable to specific engines), Electrical System (Ignition, Charging, Starter, Battery, Switches), Chassis (Wheels, Brakes, Steering, Suspension, Axles, Chassis Assembly), Wiring Diagrams, Wire/Cable/Hose Routing, Tools, Tightening Torques, Service Data, Complete Engine Service, Fuel System Service, Factory Repair Procedures, Gearbox (Service, Removal, Installation), Exhaust System, Suspension, Fault Finding, Clutch Removal and Installation, Front Suspension, Bodywork, Cooling System, Transmission, Factory Maintenance Schedules, Electrics, Engine Firing Order, Brake Servicing Procedures, U-Joint Service Procedures, CV Joint Service Procedures, Timing Chain Service, Exhaust Service Electrical System Details: Detailed wiring diagrams, fuse box locations and descriptions, component testing, starter, alternator, battery, lighting, power windows, locks, mirrors, climate control, audio system, ignition system, and more. Chassis Systems: Detailed procedures for front and rear suspension components, steering rack, power steering pump, braking system (calipers, rotors, pads, lines, ABS module), wheel bearings, and axle shafts. Cooling System Details: Radiator, thermostat, water pump, heater core, coolant hoses, fans, and flush procedures. Procedures Included Procedures Included: Repair, Maintenance, Rebuild, Refurbish, Restore, Diagnostic procedures, Troubleshooting, Installation, Removal, Adjustment, Servicing, Tune-ups Engine Rebuild Procedures: Complete engine disassembly, inspection, component replacement (pistons, rings, bearings, valves, seals), reassembly, timing belt/chain service, cylinder head service. Bodywork Procedures: Information on body panel removal and installation, glass replacement, interior trim removal, bumper servicing, and potentially dent repair guidance. Transmission Overhaul: Detailed steps for transmission removal, disassembly, inspection of internal components (gears, clutches, seals), reassembly, and fluid filling for both CVT and automatic transmissions. Technical Depth Technical Depth: Comprehensive, providing access to the same information as Professional Technicians and Mechanics, suitable for DIY repair. Diagnostic Procedures: Includes fault finding charts, diagnostic trouble codes (DTCs), testing of sensors and actuators, specific repair procedures based on symptoms, and guidance for using diagnostic tools like MUT-III (Mitsubishi Unit Tool - which this manual is based on). Torque Specifications: Comprehensive listing of all critical torque specifications for engine components, chassis fasteners, and suspension parts. Factory Repair Procedures: Includes all factory-specified procedures, ensuring repairs are performed to OEM standards. 📊 Manual Specifications File Format File Format: ISO (Requires compatible software for access/viewing on Windows OS) Os Compatibility: Windows OS required for accessing the ISO file. Print Quality Print Quality: Printable Diagrams, High Quality Diagram Clarity: Highly detailed and printable diagrams, facilitating clear visualization of parts and procedures. Binding Type Binding Type: N/A (Digital download) Paper Type Paper Type: N/A (Digital download) ⚙️ Engine Specifications Primary Engine Primary Engine: 2.4L Inline-4 (4B12) Engine Displacement 2.4L: 2.4 Liters Performance 2.4L Horsepower: Approximately 168-170 hp (Varies slightly by market and exact configuration) 2.4L Torque: Approximately 166-169 lb-ft (Varies slightly by market and exact configuration) 3.0L V6 Horsepower: Approximately 220 hp 3.0L V6 Torque: Approximately 200 lb-ft Fuel System Fuel System: Electronic Fuel Injection (EFI) Optional Engine Optional Engine Type: 3.0L V6 (6B31) 🔧 Transmission Standard Transmission Standard: Continuously Variable Transmission (CVT) for 2.4L models. Optional Transmission Optional: 6-speed Automatic Transmission for 3.0L V6 models. Features Transmission Features: CVT with Sport Mode, available S-AWC (Super All-Wheel Control) with different driving modes. 📐 Dimensions Exterior Exterior Length: Approximately 180.5 inches (4585 mm) Exterior Width: Approximately 71.5 inches (1815 mm) Exterior Height: Approximately 65.7 inches (1670 mm) Weights Curb Weight: Approximately 3,395 - 3,660 lbs (1540 - 1660 kg) depending on configuration. Gross Vehicle Weight Rating: Varies by configuration, consult manual or VIN plate. Towing Capacity: Typically around 1,500 lbs (680 kg) for unbraked trailers, may be higher for braked trailers. Consult manual or local regulations. Cargo Cargo Volume Behind 2Nd Row: Approximately 47.7 cubic feet (1350 liters) Cargo Volume Behind 3Rd Row: Approximately 10.3 cubic feet (292...
Compact Crossover SUV, popular for families and its all-wheel-drive capabilities.
Competitive Analysis
Competitive Analysis:
Competed against vehicles like the Honda CR-V, Toyota RAV4, Nissan Rogue, and Ford Escape in its segment. Differentiated by its optional third-row seating in some configurations and available Super All-Wheel Control (S-AWC).
Key Features
Key Features:
Available with 2.4L or 3.0L V6 engines, optional S-AWC, optional third-row seating, a comfortable ride, and practical interior space.
SUV Type:
Mid-size crossover SUV, offering versatility for passengers and cargo.
All Wheel Drive:
Available Super All-Wheel Control (S-AWC) system providing enhanced traction and handling in various conditions with driver-selectable modes (Normal, Snow, Lock).
📋 Manual Details
Coverage Areas
Coverage Areas:
All Models Covered
Page Count
Page Count:
Complete (Exact count not specified, implied extensive)
Manual Type
Manual Type:
Workshop Repair & Service Manual (Official Service Information)
Language
Language:
English
Format
Format:
ISO (Likely an executable or archive containing manual files)
Delivery Method:
Instant download link provided after payment.
📖 Manual Coverage
Systems Covered
Systems Covered:
General Information, Specifications, Lube Points, Oil Types, Periodic Maintenance, Tune-Up Procedures, Engine Servicing (Disassembly, Reassembly, Removal), Fuel and Lubrication Systems, Carb Rebuild/Adjustments (if applicable to specific engines), Electrical System (Ignition, Charging, Starter, Battery, Switches), Chassis (Wheels, Brakes, Steering, Suspension, Axles, Chassis Assembly), Wiring Diagrams, Wire/Cable/Hose Routing, Tools, Tightening Torques, Service Data, Complete Engine Service, Fuel System Service, Factory Repair Procedures, Gearbox (Service, Removal, Installation), Exhaust System, Suspension, Fault Finding, Clutch Removal and Installation, Front Suspension, Bodywork, Cooling System, Transmission, Factory Maintenance Schedules, Electrics, Engine Firing Order, Brake Servicing Procedures, U-Joint Service Procedures, CV Joint Service Procedures, Timing Chain Service, Exhaust Service
Electrical System Details:
Detailed wiring diagrams, fuse box locations and descriptions, component testing, starter, alternator, battery, lighting, power windows, locks, mirrors, climate control, audio system, ignition system, and more.
Chassis Systems:
Detailed procedures for front and rear suspension components, steering rack, power steering pump, braking system (calipers, rotors, pads, lines, ABS module), wheel bearings, and axle shafts.
Cooling System Details:
Radiator, thermostat, water pump, heater core, coolant hoses, fans, and flush procedures.
Information on body panel removal and installation, glass replacement, interior trim removal, bumper servicing, and potentially dent repair guidance.
Transmission Overhaul:
Detailed steps for transmission removal, disassembly, inspection of internal components (gears, clutches, seals), reassembly, and fluid filling for both CVT and automatic transmissions.
Technical Depth
Technical Depth:
Comprehensive, providing access to the same information as Professional Technicians and Mechanics, suitable for DIY repair.
Diagnostic Procedures:
Includes fault finding charts, diagnostic trouble codes (DTCs), testing of sensors and actuators, specific repair procedures based on symptoms, and guidance for using diagnostic tools like MUT-III (Mitsubishi Unit Tool - which this manual is based on).
Torque Specifications:
Comprehensive listing of all critical torque specifications for engine components, chassis fasteners, and suspension parts.
Factory Repair Procedures:
Includes all factory-specified procedures, ensuring repairs are performed to OEM standards.
📊 Manual Specifications
File Format
File Format:
ISO (Requires compatible software for access/viewing on Windows OS)
Os Compatibility:
Windows OS required for accessing the ISO file.
Print Quality
Print Quality:
Printable Diagrams, High Quality
Diagram Clarity:
Highly detailed and printable diagrams, facilitating clear visualization of parts and procedures.
Binding Type
Binding Type:
N/A (Digital download)
Paper Type
Paper Type:
N/A (Digital download)
⚙️ Engine Specifications
Primary Engine
Primary Engine:
2.4L Inline-4 (4B12)
Engine Displacement 2.4L:
2.4 Liters
Performance
2.4L Horsepower:
Approximately 168-170 hp (Varies slightly by market and exact configuration)
2.4L Torque:
Approximately 166-169 lb-ft (Varies slightly by market and exact configuration)
3.0L V6 Horsepower:
Approximately 220 hp
3.0L V6 Torque:
Approximately 200 lb-ft
Fuel System
Fuel System:
Electronic Fuel Injection (EFI)
Optional Engine
Optional Engine Type:
3.0L V6 (6B31)
🔧 Transmission
Standard
Transmission Standard:
Continuously Variable Transmission (CVT) for 2.4L models.
Optional
Transmission Optional:
6-speed Automatic Transmission for 3.0L V6 models.
Features
Transmission Features:
CVT with Sport Mode, available S-AWC (Super All-Wheel Control) with different driving modes.
📐 Dimensions
Exterior
Exterior Length:
Approximately 180.5 inches (4585 mm)
Exterior Width:
Approximately 71.5 inches (1815 mm)
Exterior Height:
Approximately 65.7 inches (1670 mm)
Weights
Curb Weight:
Approximately 3,395 - 3,660 lbs (1540 - 1660 kg) depending on configuration.
Gross Vehicle Weight Rating:
Varies by configuration, consult manual or VIN plate.
Towing Capacity:
Typically around 1,500 lbs (680 kg) for unbraked trailers, may be higher for braked trailers. Consult manual or local regulations.
Cargo
Cargo Volume Behind 2Nd Row:
Approximately 47.7 cubic feet (1350 liters)
Cargo Volume Behind 3Rd Row:
Approximately 10.3 cubic feet (292 liters) (when 3rd row is equipped and deployed)
🛡️ Safety Features
Ratings
NHTSA Overall Rating:
Typically 4 out of 5 stars (Check specific year/configuration for exact ratings)
IIHS Crash Test Ratings:
Good in front-offset, side-impact, and roof-strength tests from the IIHS for its generation. (Verify specific 2012 ratings).
Active Features
Active Safety Features:
ABS with EBD, Traction Control, Stability Control (Active Stability Control - ASC), Brake Assist.
Passive Features
Passive Safety Features:
Front airbags, front-side airbags, side-curtain airbags, active head restraints.
💡 Technology Features
Infotainment
Infotainment System:
Standard audio system with CD/MP3 player, auxiliary input. Optional Rockford-Fosgate premium audio system, available navigation system, Bluetooth hands-free communication.
Driver Assistance
Driver Assistance Features:
Key driver assistance features include cruise control, fog lights (optional), and potentially a rearview camera with some trim levels or optional packages.
Connectivity
Connectivity Features:
Bluetooth for hands-free calling and audio streaming (optional), USB port for media playback.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 5,000 miles (8,000 km) or 6 months, whichever comes first, for conventional oil. For synthetic oil, intervals may be extended to 7,500 miles (12,000 km) or 12 months. Consult the manual for precise recommendations.
Air Filter Replacement:
Typically every 30,000 miles (48,000 km) or as needed based on driving conditions.
Spark Plug Replacement:
For Iridium spark plugs (common), typically around 100,000 miles (160,000 km). Consult manual for exact interval and type.
Fluid Specifications
Engine Oil Spec:
API SN or ILSAC GF-5 certified, SAE 0W-20 is recommended for most conditions for the 2.4L engine. Consult manual for specific V6 recommendations.
Transmission Fluid Spec Cvt:
Mitsubishi Dia Queen CVT Fluid J4 (or equivalent specified)
Transmission Fluid Spec Auto:
Mitsubishi Dia Queen SPIII (or equivalent specified) for the 6-speed automatic.
Coolant Type:
Long-life coolant (e.g., Mitsubishi Super Long Life Coolant or equivalent).
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid.
Power Steering Fluid Type:
Mitsubishi PSF or equivalent (check manual for specifics, some may use ATF Dexron III).
Known Issues
Common Issues:
CVT fluid degradation requiring regular changes, potential for occasional CVT judder, check for exhaust system rust/corrosion in certain climates, some reports of minor electrical gremlins, water pump seal leaks on older engines. The manual will provide diagnostic procedures for these and many more.
Cv Joint Boots:
Check CV joint boots for tears, as damage can lead to rapid wear of the joints. The manual will detail inspection and replacement procedures.
📚 Vehicle History
Brand Heritage
Brand Heritage:
Mitsubishi Motors is a Japanese automotive manufacturer with a history dating back to the early 20th century, known for its diverse range of vehicles including SUVs, sedans, and sports cars.
Model Evolution
Model Evolution 2Nd Gen:
The second-generation Outlander (CW_W) was introduced for the 2007 model year and received a facelift for the 2010 model year, bringing updated styling, improved interior materials, and revised powertrains. The 2012 model represents a mature iteration of this generation.
Model Evolution Facelift:
The 2010 facelift introduced a more aggressive front-end design inspired by Mitsubishi's Lancer Evolution, updated interior trim, and improved sound deadening.
Production
Production Location:
Primarily manufactured in Japan (e.g., Okazaki Plant) and potentially other global locations depending on market.