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Polaris 600 RMK 155 2012 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Polaris Model: RMK 600 Year: 2012 Chassis Code: RMK 155 Codes Vin Code: Vehicle Identification Number (VIN) can be found on the chassis/frame. Specific patterns apply to Polaris snowmobiles. 👋 Introduction Market Position Segment: Deep Snow / Mountain Snowmobile. Target User: Riders who prioritize off-trail capability, climbing ability, and agile handling in deep powder. Competitive Analysis Competitors 2012: Arctic Cat M8, Ski-Doo Summit 800, Yamaha Nytro MTX. Key Features Rmk Advantage: Lightweight chassis, powerful 600cc Liberty engine, Pro-R front and rear suspension, 155-inch track for superior flotation and traction. Manual Value Proposition: Provides authorized procedures, specifications, and diagrams essential for maintaining and repairing the 600 RMK 155, ensuring optimal performance and longevity. 📋 Manual Details Coverage Areas General Coverage: Complete official factory service and repair information for the Polaris 600 RMK 155 (2012 model). Page Count Estimated Pages: Hundreds of pages (specific count not provided, but indicative of comprehensive coverage). Manual Type Type: Workshop Service Repair Manual (Factory Official). Language Language: English Format Format: PDF Download. 📖 Manual Coverage Systems Covered Engine: Complete engine overhaul, including disassembly, inspection, repair, and reassembly of the 600cc Liberty engine. Fuel System: Fuel injection system, fuel pump, injectors, fuel lines, fuel tank, and related components. Ignition System: Ignition coil, spark plugs, CDI unit, wiring, and troubleshooting. Cooling System: Radiator, coolant lines, thermostat, water pump, and coolant specifications. Drive System: Primary and secondary clutch inspection, maintenance, and adjustment; chaincase, gears, and drive shaft. Suspension Front: A-arm inspection, shock absorber servicing, ski alignment, and spindle components. Suspension Rear: RMK specific track system, suspension arm servicing, shock absorber servicing, and spring adjustments. Brakes: Hydraulic brake system, caliper servicing, rotor inspection, brake fluid specifications, and bleeding procedures. Electrical System: Wiring diagrams, battery testing and maintenance, lighting, starter motor, stator, and ECU diagnostics. Bodywork Chassis: Body panel removal and installation, seat, handlebars, and chassis components. Track System: Track inspection, tensioning, and replacement procedures for the 155-inch track. Procedures Included Routine Maintenance: Scheduled maintenance tasks, lubrication points, and general upkeep procedures. Troubleshooting: Diagnostic charts and step-by-step troubleshooting guides for common and uncommon issues. Engine Repair: Complete engine rebuild procedures, including piston, ring, cylinder, and crankshaft servicing. Clutch Adjustment Rebuild: Detailed procedures for clutch maintenance, calibration, and replacement. Suspension Servicing: Shock absorber rebuild, linkage lubrication, and suspension alignment. Brake System Repair: Brake bleeding, pad replacement, and caliper maintenance. Electrical Diagnostics: Testing electrical components, diagnosing faults using wiring diagrams, and ECU reset procedures. Track Replacement: Step-by-step instructions for removing and installing the track assembly. Technical Depth Depth: Comprehensive, from basic user maintenance to complete engine and chassis rebuilds. Includes detailed torque specifications and tolerances. 📊 Manual Specifications File Format File Type: PDF. Print Quality Printability: High-quality, fully printable, allowing for individual page or complete manual printing. Binding Type Binding: N/A (Digital PDF Download). Paper Type Paper Type: N/A (Digital PDF Download). ⚙️ Engine Specifications Primary Engine Engine Type: 2-stroke, liquid-cooled, parallel-twin cylinder (Polaris Liberty 600 Cleanfire). Displacement: 599 cc. Bore X Stroke: 73.1 mm x 72.3 mm (approximate). Fuel Delivery: Cleanfire Electronic Fuel Injection (EFI). Performance Horsepower: Approximately 125-130 HP (specific dyno figures may vary). Cooling System: Liquid Cooled. Fuel System Fuel Type: Premium Unleaded Gasoline (91+ octane recommended). Oil Injection: Variable Rate Oil Injection. 🔧 Transmission Standard Type: CVT (Continuously Variable Transmission). Clutches: Polaris P-85 Drive Clutch and ADLY Driven Clutch. Features Gear Reduction: Chaincase with helical cut gears. Chain Case Oil: Polaris Premium Synthetic Chaincase Lubricant (or equivalent). 📐 Dimensions Exterior Track Length: 155 inches. Track Width: 15 inches. Track Lug Height: 2.25 inches (Pro-R Series). Weights Dry Weight: Approximately 418 lbs (190 kg). 🛡️ Safety Features Active Features Braking System: Hydraulic disc brake with phantom dual caliper. Throttle Safety: Thumb throttle with positive engagement. Passive Features Handlebars: ProTaper Handlebars for improved control and reduced fatigue. Lighting: Halogen headlights for visibility. 💡 Technology Features Infotainment Instrument Panel: Digital gauge cluster displaying speed, RPM, fuel level, engine temp, and diagnostic indicators. Driver Assistance Ergonomics: Rider-forward positioning for improved control and agility in mountain terrain. Connectivity Diagnostics: ECU diagnostic port for retrieving error codes and monitoring engine parameters. 🔧 Maintenance Service Intervals Oil Change Interval: Check oil level regularly, change oil filter at recommended intervals (typically annually or per specified mileage/hours). Spark Plug Replacement: Inspect and replace as needed based on condition, or at specified service intervals (e.g., every 100-150 hours or annually). Clutch Maintenance: Inspect primary and secondary clutches for wear and proper operation every 50-100 hours or annually. Suspension Lubrication: Lubricate suspension pivot points and fittings at recommended intervals (e.g., every 25-50 hours or annually). Fluid Specifications Coolant Type: Polaris Coolant (or a high-quality ethylene glycol-based antifreeze with corrosion inhibitors, typically 50/50 mix with distilled water). Brake Fluid Type: DOT 4 Hydraulic Brake Fluid. Chaincase Oil Type: Polaris Premium Synthetic Chaincase Lubricant (or SAE 80W-90...
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Polaris 600 RMK 155 2012 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Polaris
Model:
RMK 600
Year:
2012
Chassis Code:
RMK 155
Codes
Vin Code:
Vehicle Identification Number (VIN) can be found on the chassis/frame. Specific patterns apply to Polaris snowmobiles.
👋 Introduction
Market Position
Segment:
Deep Snow / Mountain Snowmobile.
Target User:
Riders who prioritize off-trail capability, climbing ability, and agile handling in deep powder.
Competitive Analysis
Competitors 2012:
Arctic Cat M8, Ski-Doo Summit 800, Yamaha Nytro MTX.
Key Features
Rmk Advantage:
Lightweight chassis, powerful 600cc Liberty engine, Pro-R front and rear suspension, 155-inch track for superior flotation and traction.
Manual Value Proposition:
Provides authorized procedures, specifications, and diagrams essential for maintaining and repairing the 600 RMK 155, ensuring optimal performance and longevity.
📋 Manual Details
Coverage Areas
General Coverage:
Complete official factory service and repair information for the Polaris 600 RMK 155 (2012 model).
Page Count
Estimated Pages:
Hundreds of pages (specific count not provided, but indicative of comprehensive coverage).
Manual Type
Type:
Workshop Service Repair Manual (Factory Official).
Language
Language:
English
Format
Format:
PDF Download.
📖 Manual Coverage
Systems Covered
Engine:
Complete engine overhaul, including disassembly, inspection, repair, and reassembly of the 600cc Liberty engine.
Fuel System:
Fuel injection system, fuel pump, injectors, fuel lines, fuel tank, and related components.
Ignition System:
Ignition coil, spark plugs, CDI unit, wiring, and troubleshooting.
Cooling System:
Radiator, coolant lines, thermostat, water pump, and coolant specifications.
Drive System:
Primary and secondary clutch inspection, maintenance, and adjustment; chaincase, gears, and drive shaft.
Suspension Front:
A-arm inspection, shock absorber servicing, ski alignment, and spindle components.
Suspension Rear:
RMK specific track system, suspension arm servicing, shock absorber servicing, and spring adjustments.
Brakes:
Hydraulic brake system, caliper servicing, rotor inspection, brake fluid specifications, and bleeding procedures.
Electrical System:
Wiring diagrams, battery testing and maintenance, lighting, starter motor, stator, and ECU diagnostics.
Bodywork Chassis:
Body panel removal and installation, seat, handlebars, and chassis components.
Track System:
Track inspection, tensioning, and replacement procedures for the 155-inch track.
Procedures Included
Routine Maintenance:
Scheduled maintenance tasks, lubrication points, and general upkeep procedures.
Troubleshooting:
Diagnostic charts and step-by-step troubleshooting guides for common and uncommon issues.
Engine Repair:
Complete engine rebuild procedures, including piston, ring, cylinder, and crankshaft servicing.
Clutch Adjustment Rebuild:
Detailed procedures for clutch maintenance, calibration, and replacement.
Suspension Servicing:
Shock absorber rebuild, linkage lubrication, and suspension alignment.
Brake System Repair:
Brake bleeding, pad replacement, and caliper maintenance.
Electrical Diagnostics:
Testing electrical components, diagnosing faults using wiring diagrams, and ECU reset procedures.
Track Replacement:
Step-by-step instructions for removing and installing the track assembly.
Technical Depth
Depth:
Comprehensive, from basic user maintenance to complete engine and chassis rebuilds. Includes detailed torque specifications and tolerances.
📊 Manual Specifications
File Format
File Type:
PDF.
Print Quality
Printability:
High-quality, fully printable, allowing for individual page or complete manual printing.
Binding Type
Binding:
N/A (Digital PDF Download).
Paper Type
Paper Type:
N/A (Digital PDF Download).
⚙️ Engine Specifications
Primary Engine
Engine Type:
2-stroke, liquid-cooled, parallel-twin cylinder (Polaris Liberty 600 Cleanfire).
Displacement:
599 cc.
Bore X Stroke:
73.1 mm x 72.3 mm (approximate).
Fuel Delivery:
Cleanfire Electronic Fuel Injection (EFI).
Performance
Horsepower:
Approximately 125-130 HP (specific dyno figures may vary).
Cooling System:
Liquid Cooled.
Fuel System
Fuel Type:
Premium Unleaded Gasoline (91+ octane recommended).
Oil Injection:
Variable Rate Oil Injection.
🔧 Transmission
Standard
Type:
CVT (Continuously Variable Transmission).
Clutches:
Polaris P-85 Drive Clutch and ADLY Driven Clutch.
Features
Gear Reduction:
Chaincase with helical cut gears.
Chain Case Oil:
Polaris Premium Synthetic Chaincase Lubricant (or equivalent).
📐 Dimensions
Exterior
Track Length:
155 inches.
Track Width:
15 inches.
Track Lug Height:
2.25 inches (Pro-R Series).
Weights
Dry Weight:
Approximately 418 lbs (190 kg).
🛡️ Safety Features
Active Features
Braking System:
Hydraulic disc brake with phantom dual caliper.
Throttle Safety:
Thumb throttle with positive engagement.
Passive Features
Handlebars:
ProTaper Handlebars for improved control and reduced fatigue.
Lighting:
Halogen headlights for visibility.
💡 Technology Features
Infotainment
Instrument Panel:
Digital gauge cluster displaying speed, RPM, fuel level, engine temp, and diagnostic indicators.
Driver Assistance
Ergonomics:
Rider-forward positioning for improved control and agility in mountain terrain.
Connectivity
Diagnostics:
ECU diagnostic port for retrieving error codes and monitoring engine parameters.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Check oil level regularly, change oil filter at recommended intervals (typically annually or per specified mileage/hours).
Spark Plug Replacement:
Inspect and replace as needed based on condition, or at specified service intervals (e.g., every 100-150 hours or annually).
Clutch Maintenance:
Inspect primary and secondary clutches for wear and proper operation every 50-100 hours or annually.
Suspension Lubrication:
Lubricate suspension pivot points and fittings at recommended intervals (e.g., every 25-50 hours or annually).
Fluid Specifications
Coolant Type:
Polaris Coolant (or a high-quality ethylene glycol-based antifreeze with corrosion inhibitors, typically 50/50 mix with distilled water).
Brake Fluid Type:
DOT 4 Hydraulic Brake Fluid.
Chaincase Oil Type:
Polaris Premium Synthetic Chaincase Lubricant (or SAE 80W-90 Synthetic Gear Oil).
Known Issues
Clutch Slippage:
Can occur due to worn belt, improper calibration, or overheating. Manual provides diagnosis and adjustment procedures.
Suspension Wear:
Bushings and bearings in the suspension can wear over time, affecting handling. Manual details inspection and replacement.
Fuel Injector Clogging:
Can lead to rough running or lack of power. Proper fuel and occasional injector cleaning are recommended.
📚 Vehicle History
Brand Heritage
Polaris Legacy:
Polaris is a long-standing leader in the powersports industry, known for innovation and performance in snowmobiles since its inception.
Model Evolution
Rmk Lineage:
The RMK (Ridgeline Mountain King) series has consistently been at the forefront of mountain snowmobile technology, emphasizing lightweight design and deep snow capability.
2012 Updates:
The 2012 RMK lineup featured significant updates to the Pro-R chassis and suspension, offering improved rider-forward ergonomics and enhanced handling.
Production
Manufacturing Location:
Polaris snowmobiles are primarily manufactured in Roseau, Minnesota, USA.
🏆 Awards & Recognition
Recognitions
Industry Standing:
Polaris RMK models consistently receive high marks from industry publications and riders for their deep snow performance and innovation.
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