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Aprilia SR50 2013 Factory Service Repair Manual

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🏷️ Basic Information Identification Make: Aprilia Model: SR50 Year: 2013 Model Variant: Factory Codes Vin Prefix: ZDA 👋 Introduction Market Position Segment: High-performance 50cc scooter segment, often targeting younger riders or urban commuters seeking sporty aesthetics and capable performance. Competitive Analysis Competitors: Competes with other premium 50cc scooters from brands like Yamaha (e.g., Aerox 50), Kymco, and Piaggio. Key Features Performance Focus: The 'Factory' designation typically implies higher-spec components and tuning for enhanced performance compared to standard models. Design Aesthetics: Known for its sporty, aggressive styling, often mimicking larger motorcycle designs. Manual Value Proposition: Provides in-depth technical knowledge necessary for maintaining and repairing this performance-oriented scooter, empowering owners and independent workshops. 📋 Manual Details Coverage Areas Service Scope: Comprehensive factory service and repair Page Count Estimated Pages: Hundreds (specific count not provided, but described as 'hundreds of pages') Manual Type Type: Factory Service Repair Manual Language Language: English (assumed based on typical distribution, not explicitly stated) Format Format: Downloadable PDF 📖 Manual Coverage Systems Covered Engine: Detailed breakdown of engine components, assembly, disassembly, troubleshooting, and performance tuning. Fuel System: Carburetor systems, fuel pump, fuel lines, fuel tank maintenance and repair. Ignition System: Spark plug specifications, ignition coil testing, CDI unit diagnostics, timing adjustments. Cooling System: Radiator, coolant flow, water pump, thermostat, and related components. Exhaust System: Muffler, exhaust pipe, catalytic converter (if applicable), and leak detection. Transmission: Automatic transmission (CVT), variator, clutch assembly, gear ratios, lubrication, and repair procedures. Brakes: Hydraulic brake system, brake fluid specifications, caliper servicing, pad replacement, rotor inspection, bleeding procedures. Suspension: Front telescopic forks, rear shock absorber, spring rates, damping adjustments, bearing servicing. Steering: Handlebar assembly, steering stem bearings, lubrication, and alignment. Electrical System: Battery, charging system (stator, regulator/rectifier), starter motor, lighting (headlights, taillights, signals), horn, wiring diagrams, fuse identification. Bodywork And Frame: Fairing removal and installation, seat, storage compartment, chassis inspection, and frame integrity. Wheels And Tires: Wheel bearing inspection, tire pressure recommendations, tire replacement, wheel balancing. Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, spark plug checks, coolant checks, brake adjustments. Troubleshooting: Diagnostic procedures for common starting issues, running problems, electrical faults, and performance degradation. Repair: Step-by-step instructions for component repair, replacement, and reassembly across all major systems. Diagnostics: Fault code interpretation, electrical system testing using multimeters, and mechanical component inspection. Adjustments: Carburetor tuning, throttle cable adjustments, brake lever adjustments, suspension settings. Disassembly Reassembly: Detailed guides for dismantling and reassembling major vehicle components and sub-assemblies. Technical Depth Depth: Complete overhaul and rebuild procedures for engine, transmission, and other major components. Diagnostic Capability: Advanced diagnostic information for electrical and mechanical systems, including wiring diagrams and component testing. Specification Accuracy: Precise torque specifications, clearance measurements, fluid capacities, and part numbers. 📊 Manual Specifications File Format Format: PDF (Portable Document Format) Searchability: Likely searchable text-based PDF for efficient information retrieval (common for factory manuals). Print Quality Printability: Designed for printing, allowing users to select and print specific pages or the entire manual. Binding Type Binding Recommendation: N/A (Digital download, printing and binding not included in product) Paper Type Paper Type Recommendation: N/A (Digital download, printing and paper type not applicable to the product itself) ⚙️ Engine Specifications Primary Engine Engine Type: Two-stroke, single-cylinder, liquid-cooled (typical for SR50 Factory models) Displacement: 49.4 cc (approximately) Bore X Stroke: 39.0 mm x 41.4 mm (typical specification) Compression Ratio: 10.0:1 - 11.5:1 (typical range, specific to model variant) Power Output: Approximately 4.5 - 5.5 kW (6 - 7.5 hp) at 7000-8000 RPM (typical for 50cc performance scooters) Torque: Approximately 6.5 - 7.5 Nm (typical specification) Performance Top Speed: Governed by regulations (often 45 km/h or 30 mph), but capable of higher speeds in unrestricted form. Fuel System Carburetor Model: Dell'Orto PHBN 17.5 (common for this model range, specific to 2013) Fuel Type: Unleaded gasoline (minimum 95 RON recommended) Oil Mixing: Automatic oil injection system for two-stroke oil 🔧 Transmission Standard Type: Automatic Continuously Variable Transmission (CVT) Clutch: Automatic centrifugal clutch Drive Type: Belt drive Optional Optional Transmission: N/A for this model Features Variator Model: Specific Aprilia Variator (details within manual) 📐 Dimensions Exterior Length: Approx. 1,850 mm (72.8 in) Width: Approx. 720 mm (28.3 in) Height: Approx. 1,150 mm (45.3 in) Wheelbase: Approx. 1,300 mm (51.2 in) Weights Dry Weight: Approx. 100-110 kg (220-242 lbs) Gross Vehicle Weight Rating: Varies, but typically around 270-290 kg (595-639 lbs) Cargo Underseat Storage: Sufficient for a full-face helmet (typical for SR50 models) 🛡️ Safety Features Ratings Crash Safety Ratings: N/A (Scooter safety is typically assessed through roadworthiness and component reliability, not formal crash ratings like cars) Active Features Braking System: Front and rear disc brakes (often dual piston front caliper for 'Factory' models). Lighting: Halogen headlights, LED taillight and indicators (depending on specific market configuration). Passive Features Frame Construction: Steel underbone frame designed for rigidity and stability. Tires: Performance-oriented tubeless tires for better...
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Aprilia SR50 2013 Factory Service Repair Manual
🏷️ Basic Information
Identification
Make:
Aprilia
Model:
SR50
Year:
2013
Model Variant:
Factory
Codes
Vin Prefix:
ZDA
👋 Introduction
Market Position
Segment:
High-performance 50cc scooter segment, often targeting younger riders or urban commuters seeking sporty aesthetics and capable performance.
Competitive Analysis
Competitors:
Competes with other premium 50cc scooters from brands like Yamaha (e.g., Aerox 50), Kymco, and Piaggio.
Key Features
Performance Focus:
The 'Factory' designation typically implies higher-spec components and tuning for enhanced performance compared to standard models.
Design Aesthetics:
Known for its sporty, aggressive styling, often mimicking larger motorcycle designs.
Manual Value Proposition:
Provides in-depth technical knowledge necessary for maintaining and repairing this performance-oriented scooter, empowering owners and independent workshops.
📋 Manual Details
Coverage Areas
Service Scope:
Comprehensive factory service and repair
Page Count
Estimated Pages:
Hundreds (specific count not provided, but described as 'hundreds of pages')
Manual Type
Type:
Factory Service Repair Manual
Language
Language:
English (assumed based on typical distribution, not explicitly stated)
Format
Format:
Downloadable PDF
📖 Manual Coverage
Systems Covered
Engine:
Detailed breakdown of engine components, assembly, disassembly, troubleshooting, and performance tuning.
Fuel System:
Carburetor systems, fuel pump, fuel lines, fuel tank maintenance and repair.
Ignition System:
Spark plug specifications, ignition coil testing, CDI unit diagnostics, timing adjustments.
Cooling System:
Radiator, coolant flow, water pump, thermostat, and related components.
Exhaust System:
Muffler, exhaust pipe, catalytic converter (if applicable), and leak detection.
Transmission:
Automatic transmission (CVT), variator, clutch assembly, gear ratios, lubrication, and repair procedures.
Brakes:
Hydraulic brake system, brake fluid specifications, caliper servicing, pad replacement, rotor inspection, bleeding procedures.
Suspension:
Front telescopic forks, rear shock absorber, spring rates, damping adjustments, bearing servicing.
Steering:
Handlebar assembly, steering stem bearings, lubrication, and alignment.
Electrical System:
Battery, charging system (stator, regulator/rectifier), starter motor, lighting (headlights, taillights, signals), horn, wiring diagrams, fuse identification.
Bodywork And Frame:
Fairing removal and installation, seat, storage compartment, chassis inspection, and frame integrity.
Wheels And Tires:
Wheel bearing inspection, tire pressure recommendations, tire replacement, wheel balancing.
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, spark plug checks, coolant checks, brake adjustments.
Troubleshooting:
Diagnostic procedures for common starting issues, running problems, electrical faults, and performance degradation.
Repair:
Step-by-step instructions for component repair, replacement, and reassembly across all major systems.
Diagnostics:
Fault code interpretation, electrical system testing using multimeters, and mechanical component inspection.
Adjustments:
Carburetor tuning, throttle cable adjustments, brake lever adjustments, suspension settings.
Disassembly Reassembly:
Detailed guides for dismantling and reassembling major vehicle components and sub-assemblies.
Technical Depth
Depth:
Complete overhaul and rebuild procedures for engine, transmission, and other major components.
Diagnostic Capability:
Advanced diagnostic information for electrical and mechanical systems, including wiring diagrams and component testing.
Specification Accuracy:
Precise torque specifications, clearance measurements, fluid capacities, and part numbers.
📊 Manual Specifications
File Format
Format:
PDF (Portable Document Format)
Searchability:
Likely searchable text-based PDF for efficient information retrieval (common for factory manuals).
Print Quality
Printability:
Designed for printing, allowing users to select and print specific pages or the entire manual.
Binding Type
Binding Recommendation:
N/A (Digital download, printing and binding not included in product)
Paper Type
Paper Type Recommendation:
N/A (Digital download, printing and paper type not applicable to the product itself)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Two-stroke, single-cylinder, liquid-cooled (typical for SR50 Factory models)
Displacement:
49.4 cc (approximately)
Bore X Stroke:
39.0 mm x 41.4 mm (typical specification)
Compression Ratio:
10.0:1 - 11.5:1 (typical range, specific to model variant)
Power Output:
Approximately 4.5 - 5.5 kW (6 - 7.5 hp) at 7000-8000 RPM (typical for 50cc performance scooters)
Torque:
Approximately 6.5 - 7.5 Nm (typical specification)
Performance
Top Speed:
Governed by regulations (often 45 km/h or 30 mph), but capable of higher speeds in unrestricted form.
Fuel System
Carburetor Model:
Dell'Orto PHBN 17.5 (common for this model range, specific to 2013)
Fuel Type:
Unleaded gasoline (minimum 95 RON recommended)
Oil Mixing:
Automatic oil injection system for two-stroke oil
🔧 Transmission
Standard
Type:
Automatic Continuously Variable Transmission (CVT)
Clutch:
Automatic centrifugal clutch
Drive Type:
Belt drive
Optional
Optional Transmission:
N/A for this model
Features
Variator Model:
Specific Aprilia Variator (details within manual)
📐 Dimensions
Exterior
Length:
Approx. 1,850 mm (72.8 in)
Width:
Approx. 720 mm (28.3 in)
Height:
Approx. 1,150 mm (45.3 in)
Wheelbase:
Approx. 1,300 mm (51.2 in)
Weights
Dry Weight:
Approx. 100-110 kg (220-242 lbs)
Gross Vehicle Weight Rating:
Varies, but typically around 270-290 kg (595-639 lbs)
Cargo
Underseat Storage:
Sufficient for a full-face helmet (typical for SR50 models)
🛡️ Safety Features
Ratings
Crash Safety Ratings:
N/A (Scooter safety is typically assessed through roadworthiness and component reliability, not formal crash ratings like cars)
Active Features
Braking System:
Front and rear disc brakes (often dual piston front caliper for 'Factory' models).
Lighting:
Halogen headlights, LED taillight and indicators (depending on specific market configuration).
Passive Features
Frame Construction:
Steel underbone frame designed for rigidity and stability.
Tires:
Performance-oriented tubeless tires for better grip and puncture resistance.
💡 Technology Features
Infotainment
Dashboard:
Digital instrument cluster with speedometer, tachometer, fuel gauge, odometer, clock, and warning lights.
Driver Assistance
No Driver Assistance Systems:
As a scooter, advanced driver assistance systems (ADAS) typically found in cars are not present. Focus is on rider ergonomics and control.
Connectivity
No Connectivity Features:
No integrated Bluetooth or smartphone connectivity in this model year. Emphasis is on mechanical and electrical systems.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 2,000 - 3,000 km or annually (check manual for exact interval and oil type).
Transmission Oil Change:
Every 4,000 - 6,000 km (specific gear oil and capacity detailed in manual).
Air Filter Cleaning Replacement:
Inspect every 2,000 km, clean or replace as needed.
Spark Plug Replacement:
Every 3,000 - 5,000 km (specific plug type and gap crucial).
Brake Fluid Flush:
Every 2 years or as recommended by manufacturer.
Fluid Specifications
Engine Oil Type:
API TC, JASO FD certified 2-stroke scooter oil (specific viscosity recommended in manual, e.g., 5W-40 or 10W-40 for transmission oil).
Cooling System Coolant:
Ethylene glycol-based coolant with corrosion inhibitors (e.g., Motorex M3.0 or equivalent).
Brake Fluid Type:
DOT 4 brake fluid (as per manual specification).
Known Issues
Common Problems:
Potential issues include wear on variator components, clutch wear, carburetor jetting sensitivity, and electrical connector corrosion if not properly maintained.
Preventative Maintenance:
Adherence to the service schedule, regular cleaning, and using quality replacement parts are crucial for longevity.
📚 Vehicle History
Brand Heritage
Manufacturer:
Aprilia is an Italian manufacturer with a long history in motorcycle racing and performance scooters.
Model Evolution
Sr50 Lineage:
The SR50 line has been a staple in Aprilia's scooter lineup, evolving over decades with various engine and chassis updates, with 'Factory' models consistently representing the top-tier performance variant.
Production
Manufacturing Location:
Primarily manufactured in Italy (Piaggio Group factories).
🏆 Awards & Recognition
Recognitions
Performance Acclaim:
While specific awards for the 2013 model may not be widely documented, the Aprilia SR50 line has historically been recognized for its sporty performance and class-leading handling in the 50cc scooter segment.
Ratings
Review Sentiment:
Generally reviewed positively for its performance, handling, and premium feel within the 50cc scooter market.
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