🏷️ Basic Information Identification Make: Hino Model: 155, 155H, 195, 195H Year: 2013 Product Type: Workshop Service Repair Manual Codes Platform Code: N/A (Specific chassis designations apply to individual models) 👋 Introduction Market Position Vehicle Segment: Light-duty commercial trucks and chassis cabs. Target Audience: Small to medium-sized businesses, tradespeople, delivery services, and fleet operators requiring reliable and versatile work vehicles. Competitive Analysis Key Competitors: Isuzu NPR, Mitsubishi Fuso Canter, Chevrolet Express/GMC Savana (chassis cab variants), Ford E-Series (chassis cab variants). Key Advantages: Hino's reputation for durability, fuel efficiency (depending on engine option), and cost-effectiveness in the commercial segment. Key Features Versatility: Available in various configurations and GVWR ratings to suit diverse vocational applications. Durability: Built with robust components designed for demanding commercial use. Serviceability: Designed for ease of maintenance and repair, supported by comprehensive service documentation. 📋 Manual Details Coverage Areas Primary Coverage: Engine and Chassis Engine Coverage: Comprehensive overhaul, diagnostics, repair, and maintenance of all Hino engine variants used in the 155, 155H, 195, and 195H models. Chassis Coverage: Includes frame, suspension (front and rear), steering system, braking system, wheels, tires, fuel system, exhaust system, and driveline. Electrical System Coverage: Wiring diagrams, diagnostic procedures for electrical components, lighting systems, instrument cluster, power accessories, and starter/charging systems. Body And Frame Coverage: Repair procedures for body panels, doors, glass, interior trim, and chassis structural components. Note: Specific body styles (e.g., chassis cab) may have varying levels of detail. Page Count Estimated Pages: Likely 1000+ pages (typical for comprehensive workshop manuals of this nature) Manual Type Type: Workshop Service Repair Manual Purpose: Designed for professional mechanics and skilled DIY technicians. Language Language: English Format File Format: PDF Download 📖 Manual Coverage Systems Covered Engine Management: Fuel injection, ignition timing, emissions control, ECU diagnostics, sensor data interpretation. Cooling System: Radiator, thermostat, water pump, coolant types and capacities, leak detection, overheating diagnostics. Exhaust System: Exhaust manifolds, catalytic converter, mufflers, pipes, gasket replacement, leak testing. Brake System: Hydraulic system, brake fluid specifications, bleeding procedures, disc and drum brake service, parking brake, ABS system diagnostics. Suspension System: Front and rear suspension components, shock absorbers, springs, control arms, alignment specifications, wheel bearing service. Steering System: Power steering system, steering rack/gearbox, tie rods, steering column, alignment procedures. Driveline: Driveshafts, universal joints, differentials, axle shafts, propeller shafts. Wheels And Tires: Tire pressure specifications, rotation, balancing, wheel torque specifications, bolt patterns. Fuel System: Fuel tank, fuel pump, fuel filter, fuel lines, fuel injectors, pressure testing. HVAC System: Air conditioning system diagnosis and repair, heating system, ventilation, blower motor, refrigerant handling (with safety precautions). Lighting And Signals: Headlights, taillights, turn signals, brake lights, hazard lights, interior lighting, bulb specifications, troubleshooting. Instrumentation And Controls: Dashboard indicators, gauges, switches, control panel functions, driver information systems. Body And Interior: Door mechanisms, window regulators, seat adjustments, interior trim removal and installation, exterior body panel repair. Lubrication System Oil System: Oil pump, oil filter, oil pan, lubrication points, oil change procedures, oil specifications. Procedures Included Maintenance: Routine maintenance tasks, fluid level checks, filter replacements, lubrication points. Troubleshooting: Diagnostic flowcharts, symptom-based troubleshooting, identification of common faults. Repair: Step-by-step repair instructions for all major components and systems. Overhaul: Detailed procedures for engine and major component rebuilds. Diagnostics: Procedures for using diagnostic tools, reading fault codes, interpreting sensor data. Replacement: Instructions for replacing worn or damaged parts. Adjustment: Procedures for adjusting various systems like brakes, clutch (if applicable), and steering. Technical Depth Depth: Comprehensive coverage from basic maintenance to in-depth diagnostics and complete engine/chassis overhaul. Detail Level: Detailed specifications, torque values, clearances, timing procedures, and electrical schematics. 📊 Manual Specifications File Format Format: PDF Searchable: Typically searchable text within PDFs, allowing for quick information retrieval. Print Quality Quality: High-resolution digital format, suitable for printing individual pages or the entire manual. Binding Type Binding For Downloaded Version: N/A (Digital download, no physical binding) Paper Type Paper Type For Printed Version: N/A (Digital download, no physical paper type) ⚙️ Engine Specifications Primary Engine Engine Family: Hino J05E Series (Commonly found in these models) Engine Type: Inline 4-cylinder, Turbocharged, Intercooled Diesel Displacement Cc: Approximately 5.1 liters (5123 cc) Bore X Stroke Mm: 102.0 mm x 120.0 mm (typical for J05E) Compression Ratio: Approximately 17.5:1 (typical for J05E) Performance Horsepower Range Hp: Typically ranging from 150 to 215 HP, depending on specific model and tune (e.g., 155, 195 variants). Torque Range Lb-Ft: Typically ranging from 300 to 450 lb-ft, depending on specific model and tune. Fuel System Injection Type: Common Rail Direct Injection (CRDI) Fuel Type: Diesel Fuel Emissions Control: Diesel Particulate Filter (DPF), Exhaust Gas Recirculation (EGR), Selective Catalytic Reduction (SCR) - depending on specific emissions regulations for the model year and region. 🔧 Transmission Standard Transmission Type: 6-Speed Manual Transmission (Common) Optional Transmission Type: 6-Speed Allison Automatic Transmission (Often available on higher GVWR models or specific trims, particularly the 'H' variants)...
N/A (Specific chassis designations apply to individual models)
👋 Introduction
Market Position
Vehicle Segment:
Light-duty commercial trucks and chassis cabs.
Target Audience:
Small to medium-sized businesses, tradespeople, delivery services, and fleet operators requiring reliable and versatile work vehicles.
Competitive Analysis
Key Competitors:
Isuzu NPR, Mitsubishi Fuso Canter, Chevrolet Express/GMC Savana (chassis cab variants), Ford E-Series (chassis cab variants).
Key Advantages:
Hino's reputation for durability, fuel efficiency (depending on engine option), and cost-effectiveness in the commercial segment.
Key Features
Versatility:
Available in various configurations and GVWR ratings to suit diverse vocational applications.
Durability:
Built with robust components designed for demanding commercial use.
Serviceability:
Designed for ease of maintenance and repair, supported by comprehensive service documentation.
📋 Manual Details
Coverage Areas
Primary Coverage:
Engine and Chassis
Engine Coverage:
Comprehensive overhaul, diagnostics, repair, and maintenance of all Hino engine variants used in the 155, 155H, 195, and 195H models.
Chassis Coverage:
Includes frame, suspension (front and rear), steering system, braking system, wheels, tires, fuel system, exhaust system, and driveline.
Electrical System Coverage:
Wiring diagrams, diagnostic procedures for electrical components, lighting systems, instrument cluster, power accessories, and starter/charging systems.
Body And Frame Coverage:
Repair procedures for body panels, doors, glass, interior trim, and chassis structural components. Note: Specific body styles (e.g., chassis cab) may have varying levels of detail.
Page Count
Estimated Pages:
Likely 1000+ pages (typical for comprehensive workshop manuals of this nature)
Manual Type
Type:
Workshop Service Repair Manual
Purpose:
Designed for professional mechanics and skilled DIY technicians.
Typically ranging from 150 to 215 HP, depending on specific model and tune (e.g., 155, 195 variants).
Torque Range Lb-Ft:
Typically ranging from 300 to 450 lb-ft, depending on specific model and tune.
Fuel System
Injection Type:
Common Rail Direct Injection (CRDI)
Fuel Type:
Diesel Fuel
Emissions Control:
Diesel Particulate Filter (DPF), Exhaust Gas Recirculation (EGR), Selective Catalytic Reduction (SCR) - depending on specific emissions regulations for the model year and region.
🔧 Transmission
Standard
Transmission Type:
6-Speed Manual Transmission (Common)
Optional
Transmission Type:
6-Speed Allison Automatic Transmission (Often available on higher GVWR models or specific trims, particularly the 'H' variants)
Features
Clutch Type:
Hydraulically actuated single dry-plate clutch (for manual transmission).
Automatic Transmission Features:
Electronic control, selectable modes (e.g., power/economy), integrated park brake.
📐 Dimensions
Exterior
Wheelbase Inches:
Varies significantly by chassis configuration, but typically ranges from 110 to 170+ inches.
Overall Length Inches:
Varies significantly by chassis configuration.
Weights
Gvwr Class:
Class 3 (10,001 to 14,000 lbs) and Class 4 (14,001 to 16,000 lbs) depending on specific model designation (e.g., 155 vs 195).
Curb Weight Lbs:
Varies by configuration, typically starting around 5,000-6,000 lbs for chassis cab.
Payload Capacity Lbs:
Varies significantly based on GVWR and specific configuration, can be up to 10,000+ lbs.
🛡️ Safety Features
Ratings
Crash Test Ratings:
Not typically subjected to standard consumer crash tests (e.g., NHTSA/IIHS) as it's a commercial vehicle, focus is on occupational safety standards.
Active Features
ABS:
Anti-lock Braking System (Standard)
Traction Control:
May be available as an option or standard on certain trims.
Passive Features
Airbags:
Driver and passenger airbags are standard.
Seatbelts:
Three-point seatbelts with pretensioners.
Head Restraints:
Adjustable head restraints for driver and passenger.
💡 Technology Features
Infotainment
Infotainment System:
Basic AM/FM/CD/MP3 audio system with auxiliary input. Optional Bluetooth connectivity may be available on some trims.
Driver Assistance
Driver Assistance Features:
Primarily focused on basic safety features. Advanced driver-assistance systems (ADAS) like lane departure warning or adaptive cruise control are typically not found on these commercial models of this era.
Connectivity
Connectivity Options:
Limited, typically focused on vehicle diagnostics and basic audio connectivity.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 5,000 to 10,000 miles or 6-12 months, depending on operating conditions (refer to manual for precise intervals).
Air Filter Replacement:
Check every 10,000-15,000 miles, replace as needed or every 30,000-50,000 miles.
Fuel Filter Replacement:
Typically every 15,000-30,000 miles, depending on fuel quality and operating conditions.
Coolant Flush Interval:
Initial flush at 50,000 miles, then every 30,000-50,000 miles thereafter (using Hino-specified coolant).
Fluid Specifications
Engine Oil Type:
API CJ-4 (or equivalent) Diesel Engine Oil, SAE 15W-40 or 5W-40 depending on climate (verify with manual).
Engine Oil Capacity Liters:
Approximately 9.6 liters (10.1 US quarts) for the J05E engine (verify with manual).
Transmission Fluid Manual:
GL-4 or GL-5 Gear Oil, SAE 75W-90 or 80W-90 (verify with manual).
Transmission Fluid Automatic:
Allison TES 295 approved fluid (e.g., Transynd TX-1039 or equivalent) (verify with manual).
Coolant Type:
Hino Genuine Long Life Coolant (or a specified P-HOAT type).
Brake Fluid Type:
DOT 3 or DOT 4 Hydraulic Brake Fluid.
Differential Fluid Type:
API GL-5 Gear Oil, SAE 80W-90 or 85W-140 (verify with manual).
Known Issues
Common Wear Items:
Brake pads/rotors, suspension bushings, clutch wear (manual transmission), DPF regeneration issues if not operated correctly.
Emissions System Maintenance:
Proper DPF regeneration cycles are crucial. Urea fluid levels (if SCR equipped) must be maintained. EGR valve cleaning may be required over time.
📚 Vehicle History
Brand Heritage
Heritage:
Hino Motors, Ltd. is a leading producer of commercial vehicles and diesel engines, a subsidiary of Toyota Motor Corporation. Known for reliability and efficiency.
Model Evolution
Lineage:
The Hino 155/195 series represents a continuation of Hino's commitment to the light-duty commercial market, building on previous generations of chassis and powertrains.
Production
Production Location:
Primarily manufactured in Japan and assembled in various global markets, including North America.
Production Years:
The 2013 model year is part of a generation that has been in production for several years prior and continued with updates.
🏆 Awards & Recognition
Recognitions
Brand Awards:
Hino consistently receives recognition in the commercial vehicle sector for reliability, durability, and total cost of ownership.
Ratings
Owner Satisfaction:
Generally high owner satisfaction in the commercial segment due to longevity and low running costs.
Certifications
Emissions Certifications:
Meets or exceeds EPA and CARB emissions standards for its model year.