Ford Taurus 2016 Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: Ford Model: Taurus Year: 2016 Codes Chassis Code: DG 👋 Introduction Market Position Segment: Full-size sedan Target Audience: Families, commuters, fleet vehicles Competitive Analysis Key Competitors 2016: Chevrolet Impala, Dodge Charger, Toyota Avalon, Nissan Maxima, Chrysler 300 Key Features Design Philosophy: Bold styling, spacious interior, comfortable ride, advanced technology Value Proposition: Offers a blend of comfort, space, and available technology at a competitive price point within the segment 📋 Manual Details Coverage Areas Market Coverage: North America Page Count Estimated Pages: 2000+ Manual Type Type: Factory Service Manual / Workshop Manual Language Language: English Format Format: Downloadable PDF 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical, engine control systems, fuel system, ignition system, exhaust system, transmission (automatic), transfer case (if applicable) Chassis: Suspension system (front and rear), steering system, brake system (hydraulic and parking), wheel and tire assembly Electrical: Body control module (BCM), powertrain control module (PCM), instrument cluster, lighting systems, audio systems, climate control systems, power accessories, safety systems (airbags, ABS, traction control), charging system, starting system, wiring diagrams Body And Trim: Body panels, doors, windows, interior trim, exterior trim, bumpers, glass, seals, weatherstripping Procedures Included Maintenance: Scheduled maintenance intervals, fluid changes (oil, coolant, brake fluid, transmission fluid), filter replacements (oil, air, cabin, fuel), lubrication, inspections Diagnostics: Troubleshooting charts, diagnostic trouble codes (DTCs) with explanations and diagnostic procedures, electrical system diagnostics, mechanical system diagnostics Repair: Component removal and installation, overhaul procedures, adjustments, calibration procedures, body repair, mechanical repair Technical Specifications: Torque specifications, clearances, tolerances, electrical resistance values, voltage readings, diagnostic parameter values Technical Depth Depth: Comprehensive from basic maintenance to in-depth component overhaul and advanced electronic diagnostics 📊 Manual Specifications File Format File Type: PDF (Portable Document Format) Print Quality Printability: High-resolution, printable pages for clear text and diagrams Binding Type Binding: N/A (Digital Download) Paper Type Paper Quality: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Code And Type: 2.0L EcoBoost I4 (GTDI - Gasoline Turbocharged Direct Injection) Displacement: 1999 cc (2.0 Liters) Bore X Stroke: 87.6 mm x 83.1 mm Compression Ratio: 9.5:1 Horsepower: 240 hp @ 5500 rpm Torque: 270 lb-ft @ 3000 rpm Fuel Delivery: Direct Injection Fuel Type: Unleaded Gasoline Emissions Control: Catalytic converter, Oxygen sensors Optional Engine Engine Code And Type: 3.5L Ti-VCT V6 (Naturally Aspirated) Displacement: 3497 cc (3.5 Liters) Horsepower: 288 hp @ 6500 rpm Torque: 254 lb-ft @ 4000 rpm Fuel Delivery: Port Fuel Injection Fuel Type: Unleaded Gasoline Performance Estimated 0 60 Mph 2.0L: 7.0 - 7.5 seconds Estimated 0 60 Mph 3.5L: 6.5 - 7.0 seconds 🔧 Transmission Standard Type: 6F50 SelectShift Automatic Drivetrain: Front-Wheel Drive (FWD) Optional Type: 6F55 SelectShift Automatic (often paired with 3.5L V6 and AWD) Drivetrain: All-Wheel Drive (AWD) Features Transmission Control: Electronic with adaptive shift logic, SelectShift manual mode Fluid Specifications Transmission Fluid Type: Mercon LV Automatic Transmission Fluid (ATF) Transmission Fluid Capacity 6F50/55: Approx. 9.0 - 10.0 quarts (dry fill), 5.0 - 6.0 quarts (drain and fill) 📐 Dimensions Exterior Length: 198.0 inches (5029 mm) Width Without Mirrors: 76.0 inches (1930 mm) Height: 58.0 inches (1473 mm) Wheelbase: 112.9 inches (2868 mm) Front Track: 63.0 inches (1600 mm) Rear Track: 62.6 inches (1590 mm) Interior Passenger Volume: 102.4 cu ft (2899 liters) Front Headroom: 39.0 inches (991 mm) Front Legroom: 44.1 inches (1120 mm) Rear Headroom: 37.1 inches (942 mm) Rear Legroom: 41.1 inches (1044 mm) Cargo Trunk Volume: 16.5 cu ft (467 liters) Weights Curb Weight 2.0L FWD: Approx. 3,750 - 3,850 lbs (1701 - 1746 kg) Curb Weight 3.5L FWD: Approx. 3,780 - 3,880 lbs (1715 - 1760 kg) Curb Weight 3.5L AWD: Approx. 3,980 - 4,080 lbs (1805 - 1851 kg) Wheels And Tires Standard Wheel Size: 18-inch alloy Standard Tire Size: P245/45R18 Bolt Pattern: 5x114.3 mm (5x4.5 inch) Center Bore: 70.6 mm 🛡️ Safety Features Ratings NHTSA Overall Safety Rating: 5-Star Overall (for vehicles equipped with specific safety features) IIHS Top Safety Pick: Good ratings in most IIHS crashworthiness tests, but not consistently awarded Top Safety Pick status in 2016 due to headlight performance in some configurations. Active Features Electronic Stability Control: Standard Traction Control: Standard Anti Lock Braking System: Standard, 4-wheel disc brakes Available Driver Assistance: Adaptive Cruise Control, Blind Spot Information System (BLIS), Rear Cross-Traffic Alert, Lane Departure Warning, Lane Keep Assist, Forward Collision Warning with Brake Support Passive Features Airbag System: Front airbags, front side-impact airbags, Safety Canopy® side-curtain airbags Seat Belts: Height-adjustable front seat belts with pretensioners, rear seat belts Child Seat Anchors: LATCH (Lower Anchors and Tethers for CHildren) system 💡 Technology Features Infotainment System Name: SYNC 2 (MyFord Touch) or SYNC 3 depending on trim and options Screen Size: 8-inch touchscreen display Features: Voice-activated commands, navigation system (optional), Bluetooth connectivity for phone and audio, USB ports, SiriusXM Satellite Radio Driver Assistance Adaptive Cruise Control: Available feature...

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Description

🏷️ Basic Information

Identification

Make:

Model:

Taurus

Year:

Codes

Chassis Code:

👋 Introduction

Market Position

Segment:

Full-size sedan

Target Audience:

Families, commuters, fleet vehicles

Competitive Analysis

Key Competitors 2016:

Chevrolet Impala, Dodge Charger, Toyota Avalon, Nissan Maxima, Chrysler 300

Key Features

Design Philosophy:

Bold styling, spacious interior, comfortable ride, advanced technology

Value Proposition:

Offers a blend of comfort, space, and available technology at a competitive price point within the segment

📋 Manual Details

Coverage Areas

Market Coverage:

North America

Page Count

Estimated Pages:

2000+

Manual Type

Type:

Factory Service Manual / Workshop Manual

Language

Language:

English

Format

Format:

Downloadable PDF

📖 Manual Coverage

Systems Covered

Powertrain:

Engine mechanical, engine control systems, fuel system, ignition system, exhaust system, transmission (automatic), transfer case (if applicable)

Chassis:

Suspension system (front and rear), steering system, brake system (hydraulic and parking), wheel and tire assembly

Electrical:

Body control module (BCM), powertrain control module (PCM), instrument cluster, lighting systems, audio systems, climate control systems, power accessories, safety systems (airbags, ABS, traction control), charging system, starting system, wiring diagrams

Body And Trim:

Body panels, doors, windows, interior trim, exterior trim, bumpers, glass, seals, weatherstripping

Procedures Included

Maintenance:

Scheduled maintenance intervals, fluid changes (oil, coolant, brake fluid, transmission fluid), filter replacements (oil, air, cabin, fuel), lubrication, inspections

Diagnostics:

Troubleshooting charts, diagnostic trouble codes (DTCs) with explanations and diagnostic procedures, electrical system diagnostics, mechanical system diagnostics

Repair:

Component removal and installation, overhaul procedures, adjustments, calibration procedures, body repair, mechanical repair

Technical Specifications:

Torque specifications, clearances, tolerances, electrical resistance values, voltage readings, diagnostic parameter values

Technical Depth

Depth:

Comprehensive from basic maintenance to in-depth component overhaul and advanced electronic diagnostics

📊 Manual Specifications

File Format

File Type:

PDF (Portable Document Format)

Print Quality

Printability:

High-resolution, printable pages for clear text and diagrams

Binding Type

Binding:

N/A (Digital Download)

Paper Type

Paper Quality:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine Code And Type:

2.0L EcoBoost I4 (GTDI - Gasoline Turbocharged Direct Injection)

Displacement:

1999 cc (2.0 Liters)

Bore X Stroke:

87.6 mm x 83.1 mm

Compression Ratio:

9.5:1

Horsepower:

240 hp @ 5500 rpm

Torque:

270 lb-ft @ 3000 rpm

Fuel Delivery:

Direct Injection

Fuel Type:

Unleaded Gasoline

Emissions Control:

Catalytic converter, Oxygen sensors

Optional Engine

Engine Code And Type:

3.5L Ti-VCT V6 (Naturally Aspirated)

Displacement:

3497 cc (3.5 Liters)

Horsepower:

288 hp @ 6500 rpm

Torque:

254 lb-ft @ 4000 rpm

Fuel Delivery:

Port Fuel Injection

Fuel Type:

Unleaded Gasoline

Performance

Estimated 0 60 Mph 2.0L:

7.0 - 7.5 seconds

Estimated 0 60 Mph 3.5L:

6.5 - 7.0 seconds

🔧 Transmission

Standard

Type:

6F50 SelectShift Automatic

Drivetrain:

Front-Wheel Drive (FWD)

Optional

Type:

6F55 SelectShift Automatic (often paired with 3.5L V6 and AWD)

Drivetrain:

All-Wheel Drive (AWD)

Features

Transmission Control:

Electronic with adaptive shift logic, SelectShift manual mode

Fluid Specifications

Transmission Fluid Type:

Mercon LV Automatic Transmission Fluid (ATF)

Transmission Fluid Capacity 6F50/55:

Approx. 9.0 - 10.0 quarts (dry fill), 5.0 - 6.0 quarts (drain and fill)

📐 Dimensions

Exterior

Length:

198.0 inches (5029 mm)

Width Without Mirrors:

76.0 inches (1930 mm)

Height:

58.0 inches (1473 mm)

Wheelbase:

112.9 inches (2868 mm)

Front Track:

63.0 inches (1600 mm)

Rear Track:

62.6 inches (1590 mm)

Interior

Passenger Volume:

102.4 cu ft (2899 liters)

Front Headroom:

39.0 inches (991 mm)

Front Legroom:

44.1 inches (1120 mm)

Rear Headroom:

37.1 inches (942 mm)

Rear Legroom:

41.1 inches (1044 mm)

Cargo

Trunk Volume:

16.5 cu ft (467 liters)

Weights

Curb Weight 2.0L FWD:

Approx. 3,750 - 3,850 lbs (1701 - 1746 kg)

Curb Weight 3.5L FWD:

Approx. 3,780 - 3,880 lbs (1715 - 1760 kg)

Curb Weight 3.5L AWD:

Approx. 3,980 - 4,080 lbs (1805 - 1851 kg)

Wheels And Tires

Standard Wheel Size:

18-inch alloy

Standard Tire Size:

P245/45R18

Bolt Pattern:

5x114.3 mm (5x4.5 inch)

Center Bore:

70.6 mm

🛡️ Safety Features

Ratings

NHTSA Overall Safety Rating:

5-Star Overall (for vehicles equipped with specific safety features)

IIHS Top Safety Pick:

Good ratings in most IIHS crashworthiness tests, but not consistently awarded Top Safety Pick status in 2016 due to headlight performance in some configurations.

Active Features

Electronic Stability Control:

Standard

Traction Control:

Standard

Anti Lock Braking System:

Standard, 4-wheel disc brakes

Available Driver Assistance:

Adaptive Cruise Control, Blind Spot Information System (BLIS), Rear Cross-Traffic Alert, Lane Departure Warning, Lane Keep Assist, Forward Collision Warning with Brake Support

Passive Features

Airbag System:

Front airbags, front side-impact airbags, Safety Canopy® side-curtain airbags

Seat Belts:

Height-adjustable front seat belts with pretensioners, rear seat belts

Child Seat Anchors:

LATCH (Lower Anchors and Tethers for CHildren) system

💡 Technology Features

Infotainment

System Name:

SYNC 2 (MyFord Touch) or SYNC 3 depending on trim and options

Screen Size:

8-inch touchscreen display

Features:

Voice-activated commands, navigation system (optional), Bluetooth connectivity for phone and audio, USB ports, SiriusXM Satellite Radio

Driver Assistance

Adaptive Cruise Control:

Available feature that maintains a set speed and distance from the vehicle ahead.

Blind Spot Information System:

Available system that detects vehicles in blind spots using radar sensors.

Lane Keeping System:

Available system that provides steering assistance to help the vehicle stay within its lane markings.

Connectivity

Ford Pass:

While not standard in 2016, the underlying architecture may support future connectivity features via the SYNC system.

Convenience Features

Keyless Entry And Start:

Available with Intelligent Access key fob and push-button start.

Power Adjustable Pedals:

Available feature for improved driver comfort and ergonomic positioning.

🔧 Maintenance

Service Intervals

Engine Oil And Filter Change:

Every 7,500 miles or 12 months, whichever comes first, using synthetic blend or full synthetic oil. Refer to oil life monitor for actual recommendations.

Engine Air Filter Replacement:

Inspect every 15,000 miles, replace as needed or every 30,000 miles.

Cabin Air Filter Replacement:

Inspect every 15,000 miles, replace as needed or every 20,000 miles.

Transmission Fluid Change:

Typically recommended at 60,000-100,000 miles, or based on driving conditions and the transmission fluid monitor. Refer to the owner's manual for specific guidance.

Coolant Replacement:

Initial change at 100,000 miles (10 years), then every 50,000 miles (5 years) thereafter for Ford Gold Coolant.

Spark Plug Replacement 2.0L Ecoboost:

Platinum spark plugs are typically rated for 100,000 miles, but inspection and replacement may be recommended earlier depending on performance.

Spark Plug Replacement 3.5L V6:

Similar to 2.0L EcoBoost, often with a 100,000-mile interval for platinum or iridium plugs.

Fluid Specifications

Engine Oil Type:

SAE 5W-30, meeting Ford WSS-M2C946-A specification (for both engines, check specific engine for variations).

Engine Oil Capacity 2.0L Ecoboost:

5.7 quarts (5.4 liters)

Engine Oil Capacity 3.5L V6:

6.5 quarts (6.2 liters)

Coolant Type:

Ford Gold Engine Coolant (Orange), compatible with Ford WSS-M97B57-A2

Brake Fluid Type:

DOT 3, meeting Ford WSS-M6C65-A1

Known Issues

Transmission Performance:

Some owners have reported occasional rough shifting or hesitation, particularly in older iterations of the 6-speed automatic. Software updates can sometimes address these concerns.

Powertrain Control Module (PCM):

Less common, but potential for PCM issues leading to various drivability concerns. Diagnosis often requires specialized scan tools.

Water Pump:

On some V6 models, the water pump is integrated with the timing cover and can be a more involved replacement. Early detection of coolant leaks is crucial.

Door Handles:

Certain exterior door handle designs have been noted for potential wear or breakage over time, especially on older models. The manual covers removal and replacement.

Fuel Pump Module:

Some reports of fuel pump module failure can lead to starting issues or stalling. The manual details diagnosis and replacement procedures.

📚 Vehicle History

Brand Heritage

Ford Legacy:

Ford Motor Company, founded in 1903, has a long and storied history in automotive manufacturing, known for its innovation and mass-production techniques.

Model Evolution

Taurus Origins:

The Ford Taurus was a groundbreaking vehicle when introduced in the mid-1980s, credited with revitalizing Ford and setting new standards in design, aerodynamics, and front-wheel-drive technology.

Fifth Generation Introduction:

The fifth generation Taurus (launched for the 2010 model year) was a significant redesign, moving to the larger 'Ford D3' platform (shared with models like the Ford Five Hundred and Lincoln MKS), emphasizing a more upscale and performance-oriented image.

Production

Manufacturing Location 2016:

Chicago Assembly Plant, Illinois, USA

Production Years Fifth Gen:

2010-2019

🏆 Awards & Recognition

Recognitions

Ward 10 Best Engines:

The 2.0L EcoBoost engine was recognized by Ward's AutoWorld as one of the 10 Best Engines in previous years, highlighting its efficiency and performance.

Consumer Reports Ratings:

Consumer Reports ratings for the 2016 Taurus varied, with praise for its ride and handling but some criticism for fuel economy and overall refinement compared to certain competitors. Specific model year ratings should be consulted.

Certifications

Emissions Compliance:

Meets EPA and CARB emissions standards for the 2016 model year.