Opel Insignia 2017 Factory Service Repair Workshop Manual
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🏷️ Basic Information Identification Make: Opel Model: Insignia Model Year: 2017 Market Segment: Mid-size/Large Family Car Generation Generation Code: A (Facelift) Codes Chassis Code: G09 👋 Introduction Market Position Positioning: The Opel Insignia has historically served as Opel's flagship model, competing in the European D-segment or large family car class, offering a blend of comfort, technology, and style. Competitive Analysis Key Competitors 2017: Ford Mondeo, Volkswagen Passat, Skoda Superb, Peugeot 508, Mazda6, Toyota Camry. Key Features Design Philosophy: The facelifted 'A' generation Insignia (2013-2017) aimed for a more premium and aerodynamic appearance, incorporating Opel's 'Sculptural Artistry meets German Precision' design language. Target Audience: Families, business users, and individuals seeking a comfortable, refined, and well-equipped large car. 📋 Manual Details Coverage Areas Engines Covered: All gasoline and diesel engine variants for the 2017 model year. Transmission Types Covered: Manual and automatic transmissions, including AWD systems. Trim Levels Covered: All trim levels, body styles (sedan, hatchback, wagon/Sports Tourer). Page Count Estimated Page Count: Extensive (specific number not provided, but implied to be comprehensive for A-Z coverage) Manual Type Type: Factory Service Repair Workshop Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical (including timing, lubrication, cooling, fuel), exhaust, turbocharger systems. Transmission Drivetrain: Manual and automatic transmission repair, clutch, differentials, driveshafts, AWD system service. Chassis: Suspension (front and rear), steering system, wheel alignment, braking system (including ABS, ESC, EPB). Electrical: Full wiring diagrams, lighting systems, power windows, mirrors, seats, ignition system, battery, charging system, starter, body control modules. Body: Body repair, panel replacement, doors, hoods, tailgates, interior trim, HVAC system. Diagnostics: Troubleshooting guides, diagnostic trouble codes (DTCs), diagnostic procedures. Procedures Included Routine Maintenance: Oil changes, filter replacements, spark plug replacement, fluid checks and top-offs, tire rotation. Repair Procedures: Step-by-step instructions for all major mechanical and electrical repairs. Overhaul Rebuild: Engine and transmission overhaul procedures. Installation Replacement: Component replacement and installation (e.g., brakes, suspension, sensors). Technical Depth Depth: Comprehensive from basic maintenance to advanced diagnostics and major component overhauls. Diagnostic Tools Required: Implied requirement for diagnostic scan tools for certain electrical and engine systems. Wiring Diagrams Quality: High-quality, detailed wiring diagrams provided. 📊 Manual Specifications File Format File Type: PDF Searchability: Searchable text content within the PDF. Print Quality Printability: Printable pages. Binding Type Binding: Not applicable (Digital Download) Paper Type Paper Type: Not applicable (Digital Download) Delivery Delivery Method: Instant Digital Download Delivery Time: Immediate upon payment confirmation. Compatibility Operating Systems: Compatible with PC (Windows), MAC, and Linux operating systems. ⚙️ Engine Specifications Primary Engine Options Gasoline Engines: Likely includes 1.4L Turbo (e.g., 140 PS), 1.6L Turbo (e.g., 170 PS, 200 PS), 2.0L Turbo (e.g., 250 PS), and potentially higher performance OPC variants (e.g., 2.8L V6 Turbo). Diesel Engines: Likely includes 1.6L CDTI (e.g., 136 PS), 2.0L CDTI (e.g., 130 PS, 140 PS, 163 PS, 170 PS), with EcoFlex variants for fuel efficiency. Performance Typical Hp Range: Approximately 130 PS to 250 PS for standard models, up to 325 PS for OPC variants. Typical Torque Range: Varies by engine, typically from 300 Nm to 400 Nm for diesel, and higher for turbocharged gasoline engines. Fuel System Injection Type: Direct Injection (GDI) for gasoline, Common Rail Direct Injection (CRDI) for diesel. Emissions Compliance: Euro 6 compliant for most 2017 engines. 🔧 Transmission Standard Gearbox Options: Typically a 6-speed manual transmission as standard on lower to mid-range engines. Optional Automatic Transmission: Optional 6-speed automatic (e.g., Hydra-Matic 6T45/6T50) or potentially a newer 8-speed automatic on higher trims/engines. Features Drivetrain Options: Front-wheel drive (FWD) standard, with optional All-Wheel Drive (AWD) often featuring an electronically controlled Haldex coupling. 📐 Dimensions Exterior Length: Approx. 4,842 mm (Sedan/Hatchback), 4,911 mm (Sports Tourer). Width: Approx. 1,857 mm (excluding mirrors). Height: Approx. 1,483 mm (Sedan/Hatchback), 1,510 mm (Sports Tourer). Cargo Luggage Capacity Sedan: Approx. 500 liters. Luggage Capacity Sports Tourer: Approx. 540 liters (seats up), 1,450 liters (seats down). Weights Curb Weight: Varies significantly by engine and specification, typically ranging from 1,500 kg to 1,800 kg. 🛡️ Safety Features Ratings Euro Ncap Rating: 5 Stars (for the original Insignia generation, typically tested earlier but representative for this facelift) Active Features Braking Systems: ABS, EBD, Brake Assist (BA), Electronic Stability Control (ESC), Traction Control System (TCS), Electric Parking Brake (EPB). Driver Assistance Options: Adaptive Cruise Control (ACC), Forward Collision Alert (FCA), Lane Departure Warning (LDW), Blind Spot Alert (BSA), Park Assist. Passive Features Airbags: Front airbags, side airbags, curtain airbags, potentially knee airbags. Seatbelts: Pre-tensioning front seatbelts with load limiters, ISOFIX child seat anchorage points. 💡 Technology Features Infotainment Infotainment System: Opel Intellink system, featuring touchscreen display, AM/FM/DAB radio, Bluetooth connectivity, USB ports, and optional navigation. Compatibility with Apple CarPlay and Android Auto may be present on later facelift models. Driver Assistance Adaptive Lighting: Optional AFL+ (Advanced Forward Lighting) system with bi-xenon headlights and adaptive beam technology....
The Opel Insignia has historically served as Opel's flagship model, competing in the European D-segment or large family car class, offering a blend of comfort, technology, and style.
Competitive Analysis
Key Competitors 2017:
Ford Mondeo, Volkswagen Passat, Skoda Superb, Peugeot 508, Mazda6, Toyota Camry.
Key Features
Design Philosophy:
The facelifted 'A' generation Insignia (2013-2017) aimed for a more premium and aerodynamic appearance, incorporating Opel's 'Sculptural Artistry meets German Precision' design language.
Target Audience:
Families, business users, and individuals seeking a comfortable, refined, and well-equipped large car.
📋 Manual Details
Coverage Areas
Engines Covered:
All gasoline and diesel engine variants for the 2017 model year.
Transmission Types Covered:
Manual and automatic transmissions, including AWD systems.
Trim Levels Covered:
All trim levels, body styles (sedan, hatchback, wagon/Sports Tourer).
Page Count
Estimated Page Count:
Extensive (specific number not provided, but implied to be comprehensive for A-Z coverage)
Varies significantly by engine and specification, typically ranging from 1,500 kg to 1,800 kg.
🛡️ Safety Features
Ratings
Euro Ncap Rating:
5 Stars (for the original Insignia generation, typically tested earlier but representative for this facelift)
Active Features
Braking Systems:
ABS, EBD, Brake Assist (BA), Electronic Stability Control (ESC), Traction Control System (TCS), Electric Parking Brake (EPB).
Driver Assistance Options:
Adaptive Cruise Control (ACC), Forward Collision Alert (FCA), Lane Departure Warning (LDW), Blind Spot Alert (BSA), Park Assist.
Passive Features
Airbags:
Front airbags, side airbags, curtain airbags, potentially knee airbags.
Seatbelts:
Pre-tensioning front seatbelts with load limiters, ISOFIX child seat anchorage points.
💡 Technology Features
Infotainment
Infotainment System:
Opel Intellink system, featuring touchscreen display, AM/FM/DAB radio, Bluetooth connectivity, USB ports, and optional navigation. Compatibility with Apple CarPlay and Android Auto may be present on later facelift models.
Driver Assistance
Adaptive Lighting:
Optional AFL+ (Advanced Forward Lighting) system with bi-xenon headlights and adaptive beam technology.
Camera Systems:
Optional front camera for traffic sign recognition and lane departure warning.
Connectivity
Connectivity Options:
Bluetooth for hands-free calling and audio streaming, USB connectivity for media playback and charging.
🔧 Maintenance
Service Intervals
Oil Service Interval:
Typically 15,000 miles (approx. 25,000 km) or 1 year, whichever comes first, or based on oil life monitoring system.
Major Service Intervals:
Spark plugs (e.g., 4 years/60,000 miles), timing belt/chain inspection (chain generally lifetime, belt to be replaced as per specific engine schedule), brake fluid (e.g., 2 years).
Fluid Specifications
Engine Oil Type:
Dependent on engine; common specifications include GM-LL-A-025 (gasoline) or GM-LL-B-025 (diesel) low-SAPS oils, or Dexos1/Dexos2 compliant oils. Viscosity grades like 5W-30 or 0W-20 are common.
Coolant Type:
GM Original Equipment Coolant (OAT - Organic Acid Technology), typically purple or blue, mixed with distilled water (50/50 ratio).
Transmission Fluid Automatic:
Specific GM/Dexron automatic transmission fluid (e.g., Dexron VI) is typically required. Check manual for precise type and capacity.
Brake Fluid Type:
DOT 4.
Known Issues
Common Complaints:
Potential issues can include DPF regeneration problems on diesel models, electrical gremlins (especially related to infotainment or sensors), suspension component wear (e.g., bushings), and exhaust manifold cracks on some petrol engines. Turbocharger issues can occur with high mileage.
Turbocharger Maintenance:
Crucial to allow turbo to cool down before switching off engine, use correct oil, and adhere to oil change intervals to prolong its life.
📚 Vehicle History
Brand Heritage
Opel History:
Opel, a German automobile manufacturer, has a long history dating back to 1898, known for producing reliable and accessible vehicles across various segments.
Model Evolution
Insignia Lineage:
The Insignia replaced the Opel Vectra. The 'A' generation (2008-2017) was a significant step forward in design and technology. The 2013 facelift brought updated styling, improved efficiency, and new features.
Production
Manufacturing Locations:
Primarily Rüsselsheim, Germany, and Ellesmere Port, United Kingdom (as Vauxhall Insignia).
🏆 Awards & Recognition
Recognitions
European Car Of The Year:
While the Insignia A generation did not win European Car of the Year, it received numerous accolades for its design, comfort, and value proposition in its segment.
Ratings
Reliability Perceptions:
Reliability ratings for Opel vehicles, including the Insignia, have historically been mixed depending on the specific model and year, with some years performing better than others. This manual helps address potential issues proactively.