Jump starting, changing a flat tire, basic troubleshooting for starting issues
Fueling:
Correct fuel type, refueling instructions
Cleaning:
Interior and exterior cleaning recommendations
Technical Depth
Depth:
Owner-level information for safe and efficient operation and basic upkeep. Does not include detailed repair procedures or diagnostic fault codes.
๐ Manual Specifications
File Format
Digital Format Availability:
Original printed format. PDF versions may be available elsewhere.
Print Quality
Print Quality:
Original factory print quality.
Binding Type
Binding:
Typically saddle-stitched or perfect bound paperback.
Paper Type
Paper:
Standard matte finish paper typical of automotive manuals.
โ๏ธ Engine Specifications
Primary Engine
Engine Type:
Inline 4-cylinder, SOHC, 2 valves per cylinder (B230 series)
Engine Family:
Volvo Redblock
Performance
Displacement Na:
2.3 Liters (2316 cc)
Horsepower Na:
Approx. 114-130 hp @ 5000 rpm (depending on specific market/tuning)
Torque Na:
Approx. 190 Nm (140 lb-ft) @ 2500 rpm
Displacement Turbo:
2.3 Liters (2316 cc)
Horsepower Turbo:
Approx. 165 hp @ 5000 rpm (B230FK)
Torque Turbo:
Approx. 270 Nm (200 lb-ft) @ 2500 rpm (B230FK)
Fuel System
Fuel Injection:
Bosch LH Jetronic fuel injection
Fuel Type:
Unleaded gasoline (Octane rating specified in manual, typically 91 RON or higher recommended)
Technical Details
Engine Block Material:
Cast Iron
Cylinder Head Material:
Aluminum Alloy
๐ง Transmission
Standard
Transmission Type:
4-speed Automatic (AW71L with overdrive) or 5-speed Manual (M46 with overdrive, often called 'jive') on some models.
Optional
Optional Transmission:
5-speed Manual (M47)
Features
Overdrive:
Both automatic and manual transmissions typically feature overdrive for improved fuel economy.
๐ Dimensions
Exterior
Length:
Approx. 4870 mm (191.7 in)
Width:
Approx. 1750 mm (68.9 in)
Height:
Approx. 1420 mm (55.9 in)
Wheelbase:
Approx. 2770 mm (109.1 in)
Cargo
Trunk Volume Sedan:
Approx. 0.51 mยณ (18 cu ft)
Weights
Curb Weight:
Approx. 1350-1450 kg (2976-3197 lbs), depending on body style and equipment.
๐ก๏ธ Safety Features
Ratings
Crash Test Information:
Volvo vehicles of this era consistently received high safety ratings for their time. Specific NHTSA/IIHS ratings for the 1991 940 are not readily available but it benefited from Volvo's strong safety engineering.
Active Features
ABS:
Anti-lock Braking System (ABS) was optional on many models.
Passive Features
Airbags:
Driver's side airbag was standard or optional depending on market and trim level.
Seat Belts:
Three-point inertia-reel seat belts for all outboard positions. Volvo's integrated seat belt design was a hallmark.
Side Impact Protection:
Reinforced A, B, and C pillars, along with door beams.
๐ก Technology Features
Infotainment
Audio System:
Factory-installed AM/FM stereo with cassette player. Often featured prominent speaker integration.
Dashboard Controls:
Analog gauges, physical buttons and knobs for climate control, radio, and other functions.
Driver Assistance
Cruise Control:
Standard on most models, allowing for set-speed highway driving.
Connectivity
Connectivity Features:
Limited by era; primarily focused on basic car functions and audio playback. No integrated Bluetooth or smartphone connectivity.
๐ง Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000-7,500 miles (8,000-12,000 km) or 6-12 months, whichever comes first. Consult manual for specific oil type and viscosity.
Engine Coolant Change:
Recommended every 2-3 years or 30,000-50,000 miles (48,000-80,000 km).
Timing Belt Replacement:
Not applicable; the B230 Redblock engines use a timing chain, which is designed for the life of the engine but should be checked for tension and noise.
Fluid Specifications
Engine Oil Type:
Refer to manual. Typically 5W-30 or 10W-30 API SG/SH or higher. Synthetic oils are often recommended for extended life.
Coolant Type:
Volvo Green Coolant or equivalent ethylene glycol-based antifreeze with corrosion inhibitors.
Transmission Fluid Automatic:
Dexron II or equivalent.
Transmission Fluid Manual:
API GL-4 gear oil, viscosity typically 75W-90 or 80W-90.
Brake Fluid Type:
DOT 3 or DOT 4 (check reservoir cap).
Known Issues
Common Wear Items:
Ignition components (distributor cap, rotor, spark plug wires), fuel pump, vacuum hoses, O2 sensor, idle air control valve.
Oil Leaks:
Valve cover gasket, oil pan gasket, front and rear main seals are common leak points due to age and heat cycling.
Electrical Gremlins:
Corrosion in electrical connectors, failing relays, and worn wiring harnesses can cause intermittent issues.
๐ Vehicle History
Brand Heritage
Brand Focus:
Volvo, a Swedish manufacturer, is historically known for its emphasis on safety, durability, and reliability.
Model Evolution
Predecessor:
Direct evolution from the Volvo 700 series, particularly the 740. The 940 was positioned as a more refined and slightly larger successor.
Successor:
The 940 was eventually succeeded by the Volvo S80 and V70 (based on the P2 platform).
Production
Production Years:
1990-1998
Manufacturing Location:
Primarily Sweden, but also Canada and Belgium.
๐ Awards & Recognition
Recognitions
Safety Awards General:
While specific awards for the '91 940 are less publicized than modern vehicles, Volvo as a brand consistently earned recognition for its pioneering safety innovations throughout the 80s and 90s.
Ratings
Consumer Reports General:
Often praised for reliability and safety, though some models may have had average or below-average scores in specific areas like fuel economy or performance compared to contemporaries.
Certifications
Volvo Quality Standard:
Built to Volvo's stringent durability and quality standards of the period.
๐ Professional Vehicle Manual Information
Comprehensive technical documentation for maintenance, repair, and operation