This comprehensive Mazda RX-7 1985-1991 FC Workshop Manual provides detailed instructions and guidance for the do-it-yourself enthusiast and experienced mechanic. It includes step-by-step instructions, exploded diagrams, and high-quality illustrations for efficient and accurate repairs. The manual is designed to guide you through every service and repair procedure, from disassembly to reassembly, ensuring a thorough understanding of the process.
The manual covers a wide range of topics, including:
* General Information: This section provides an overview of the vehicle, including its specifications, safety precautions, and general maintenance tips.
* Service Information: This section covers important service intervals, recommended fluids and lubricants, and essential tools required for various procedures.
* Suspension: Detailed information on suspension components, adjustments, repairs, and troubleshooting.
* Driveline: Covers the drivetrain components, including the axles, differentials, and transmission, providing instructions for inspection, repair, and replacement.
* Brakes: Detailed instructions on brake system components, adjustment, bleeding, and repair procedures.
* Steering: Comprehensive information on steering system components, adjustments, repairs, and troubleshooting.
* Engine Mechanical: Covers the engine's mechanical components, including the cylinder head, crankshaft, pistons, and connecting rods, providing detailed instructions for inspection, repair, and replacement.
* Cooling: Detailed information on the cooling system, including the radiator, thermostat, water pump, and hoses, providing instructions for inspection, repair, and replacement.
* Starting: Covers the starting system, including the starter motor, battery, and related components, providing instructions for troubleshooting and repair.
* Ignition: Detailed information on the ignition system, including the distributor, spark plugs, and ignition coils, providing instructions for inspection, repair, and replacement.
* Emission Controls: Covers the emissions control system, including the catalytic converter, oxygen sensor, and related components, providing instructions for inspection, repair, and replacement.
* Engine Controls: Comprehensive information on the engine control system, including sensors, actuators, and the electronic control unit, providing instructions for troubleshooting and repair.
* Transmission: Detailed information on the transmission, including gearboxes, clutches, and related components, providing instructions for inspection, repair, and replacement.
* Transaxle: Covers the transaxle components, providing instructions for inspection, repair, and replacement.
* Exhaust System: Detailed information on the exhaust system, including the exhaust manifold, catalytic converter, and muffler, providing instructions for inspection, repair, and replacement.
* Fuel System: Covers the fuel system, including the fuel tank, fuel pump, fuel lines, and injectors, providing instructions for inspection, repair, and replacement.
* HVAC: Comprehensive information on the heating, ventilation, and air conditioning system, providing instructions for troubleshooting and repair.
* Instrumentation & Warning Systems: Detailed information on the instrument panel, warning lights, and related components, providing instructions for troubleshooting and repair.
* Battery & Charging System: Covers the battery, alternator, and related components, providing instructions for troubleshooting and repair.
* Audio Systems: Information on the audio system, providing instructions for troubleshooting and repair.
* Lighting: Detailed information on the lighting system, including headlights, taillights, and turn signals, providing instructions for inspection, repair, and replacement.
* Electrical: Comprehensive information on the electrical system, including wiring diagrams, fuses, and relays, providing instructions for troubleshooting and repair.
* Body Interior - Exterior: Details on the body, interior, and exterior components, including trim, upholstery, and paint, providing instructions for inspection, repair, and replacement.
This manual is an invaluable resource for anyone looking to perform their own repairs on a 1985-1991 Mazda RX-7 FC. With its detailed instructions, clear illustrations, and comprehensive coverage, it empowers you to diagnose and resolve issues with confidence, saving you time and money.
The Mazda RX-7, a sports car produced by Mazda from 1978 to 2002, has captured the hearts of enthusiasts with its unique rotary engine technology and sleek design. The FC generation, spanning from 1985 to 1991, is particularly celebrated for its refined performance and advanced engineering. This model, known as the "FC" for "First Class," introduced a host of improvements over its predecessor. The FC RX-7 boasted a more powerful 1.3-liter 13B rotary engine, generating 160 horsepower in naturally aspirated form and even more in the turbocharged variant. The revised engine was paired with a five-speed manual gearbox, delivering smooth and responsive acceleration. Complementing the engine's capabilities was a new, lighter body constructed largely from steel with aluminum panels for the hood and doors. This lightweight approach created a power-to-weight ratio that further enhanced the car's sporty character.
Beyond its performance credentials, the FC RX-7 excelled in its driving experience. The car's chassis was engineered for precision handling and precise control, making it a joy to navigate winding roads. Its suspension featured MacPherson struts in the front and a multi-link setup in the rear, effectively balancing handling with comfort. The FC RX-7's aerodynamic design, with a low profile and a sloping rear end, not only contributed to its sleek aesthetics but also reduced wind resistance, improving fuel efficiency and high-speed stability. The car's interiors were also well-appointed, featuring comfortable seats and a well-designed dashboard. The FC RX-7 was available in various trim levels, offering a range of options to suit individual preferences. The FC RX-7 is considered a highly collectible car, prized for its performance, design, and unique rotary engine technology. The workshop manual for this model provides valuable insights into the car's mechanics and maintenance, aiding enthusiasts in keeping their FC RX-7 in pristine condition and enjoying its thrilling driving experience.