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1971 Mazda RX-2 Service And Repair Manual
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Basic Information Identification Make: Mazda Model: RX-2 Year: 1971 Codes Chassis Code: S102, S122 Introduction Market Position Historical Context: The Mazda RX-2 (Capella Rotary in some markets) was a significant...
Type: Cars
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Sku: 519811
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| Basic Information | |
| Identification | |
| Make: | Mazda |
| Model: | RX-2 |
| Year: | 1971 |
| Codes | |
| Chassis Code: | S102, S122 |
| Introduction | |
| Market Position | |
| Historical Context: | The Mazda RX-2 (Capella Rotary in some markets) was a significant model for Mazda, showcasing their pioneering rotary engine technology in a sporty coupe and sedan platform. |
| Competitive Analysis | |
| Segment: | Compact/Sports Coupe and Sedan segment. |
| Key Features | |
| Engine Technology: | Unique selling proposition was the Wankel rotary engine, offering a smoother, higher-revving experience compared to conventional piston engines of the era. |
| Manual Value: | This manual provides the specific, factory-level information crucial for maintaining and repairing the unique rotary powertrain and the rest of the vehicle, distinguishing it from generic guides. |
| Manual Details | |
| Coverage Areas | |
| Main Coverage: | All models and all repairs A-Z |
| Specific Model Focus: | Mazda RX-2 |
| Page Count | |
| Estimated Page Count: | Refer to original factory manual for exact count; likely comprehensive for its era. |
| Manual Type | |
| Type: | Factory Service and Repair Manual |
| Language | |
| Language: | English |
| Format | |
| Digital Format: | |
| Compatibility: | All versions of Windows and Mac |
| Manual Coverage | |
| Systems Covered | |
| Engine Mechanical: | Complete engine overhaul, internal components, rotary engine specifics (apex seals, rotor housing, etc.) |
| Fuel System: | Carburetor service and tuning, fuel pump, fuel lines, fuel tank |
| Ignition System: | Ignition timing, distributor, spark plugs, ignition coils |
| Cooling System: | Radiator, water pump, thermostat, coolant hoses, cooling fan |
| Lubrication System: | Oil pump, oil filter, oil pan, lubrication passages |
| Emission Control: | Air pump, vacuum control valves, PCV system (as applicable to 1971 regulations) |
| Transmission Manual: | Clutch service, gearbox overhaul, gear ratios, shift linkage |
| Transmission Automatic: | Automatic transmission service and repair (if applicable model) |
| Drivetrain: | Driveshaft, universal joints, differential, axle shafts |
| Suspension Front: | Control arms, ball joints, shock absorbers, steering knuckles |
| Suspension Rear: | Leaf springs, shock absorbers, rear axle location |
| Steering: | Steering gearbox, steering linkage, tie rods, steering wheel removal |
| Brakes Front: | Disc brake caliper service, pads, rotors, brake lines |
| Brakes Rear: | Drum brake service, wheel cylinders, brake shoes, brake drums |
| Parking Brake: | Parking brake mechanism and linkage |
| Wheels Tires: | Wheel specifications, tire pressure recommendations |
| Electrical System Basic: | Battery, starter motor, alternator, wiring harness routing |
| Lighting: | Headlights, taillights, turn signals, interior lighting |
| Instrumentation: | Speedometer, tachometer, gauges, warning lights |
| Body Exterior: | Body panel repair, trim, bumpers, doors, hood, trunk lid |
| Body Interior: | Seats, door panels, dashboard, carpet, headliner |
| Glass Mirrors: | Windshield, side glass, rear glass, mirror replacement |
| Heating Ventilation Ac: | Heater core, ventilation ducts, basic AC system service (if equipped) |
| Wipers Washers: | Wiper motor, linkage, blades, washer pump, fluid reservoir |
| Seat Belts: | Seat belt operation and maintenance |
| Procedures Included | |
| Maintenance: | Oil changes, filter replacements, fluid checks, lubrication points, tune-ups |
| Diagnostics: | Troubleshooting guides for common issues, symptom-based diagnostics |
| Repair: | Step-by-step instructions for component removal, overhaul, and installation |
| Overhaul: | Complete rebuild procedures for major components like the engine and transmission |
| Adjustment: | Carburetor adjustments, ignition timing settings, brake adjustments |
| Technical Depth | |
| Depth: | Factory-level detail, covering everything from basic maintenance to full engine and transmission rebuilds. |
| Illustrations: | Detailed diagrams, exploded views, and illustrations for clarity. |
| Schematics: | Comprehensive wiring schematics for all electrical systems. |
| Manual Specifications | |
| File Format | |
| Format: | |
| Print Quality | |
| Printability: | All pages printable, allowing for selective printing. |
| Zoom Capability: | Images can be blown up and printed in enlarged copies. |
| Binding Type | |
| Binding: | Digital (PDF) - No physical binding |
| Paper Type | |
| Paper Type: | Digital (PDF) - No physical paper type |
| Engine Specifications | |
| Primary Engine | |
| Engine Type: | Rotary (Wankel) |
| Engine Code: | 12A (Rotary) |
| Displacement: | 1.16 L (69.9 cu in) - often referred to by its two rotors of 294cc each x 2 = 588cc per rotor, totaling 1176cc (1.2L) displacement in Mazda's 2-rotor nomenclature (12A). |
| Performance | |
| Horsepower: | Approx. 120-130 PS (90-97 kW) at ~6500 rpm (depending on market and emissions controls). |
| Torque: | Approx. 150-160 Nm (111-118 lb-ft) at ~4000 rpm. |
| Fuel System | |
| Carburetion: | Typically a Hitachi twin-choke downdraft carburetor or similar. |
| Fuel Type: | Unleaded Gasoline (refer to manual for specific octane rating recommended) |
| Transmission | |
| Standard | |
| Transmission Type: | 4-speed Manual |
| Optional | |
| Transmission Type: | 3-speed Automatic (likely available) |
| Features | |
| Clutch Type: | Dry single-plate |
| Dimensions | |
| Exterior | |
| Body Styles: | 2-door Coupe, 4-door Sedan |
| Weights | |
| Curb Weight: | Approx. 1050-1150 kg (2315-2535 lbs) depending on body style and equipment. |
| Safety Features | |
| Ratings | |
| Safety Standards: | Designed to meet safety standards of the early 1970s. No modern crash test ratings apply. |
| Active Features | |
| Braking System: | Front disc brakes, rear drum brakes. |
| Passive Features | |
| Restraint Systems: | Lap belts (front occupants), basic structural integrity. |
| Technology Features | |
| Infotainment | |
| Audio System: | Factory AM/FM radio (likely optional), basic speaker setup. |
| Driver Assistance | |
| Driver Aids: | None by modern standards. Basic features include power brakes and optional power steering. |
| Connectivity | |
| Connectivity Features: | None. |
| Maintenance | |
| Service Intervals | |
| Oil Change Interval: | Refer to manual; typically 3,000 miles or 3 months for engines of this era, especially rotaries. |
| Spark Plug Replacement: | Refer to manual; likely at major service intervals or based on inspection. |
| Fluid Specifications | |
| Engine Oil: | Refer to manual for specific viscosity (e.g., 10W-30, 20W-50) and API service classification suitable for rotary engines of the era. |
| Coolant: | Ethylene Glycol-based antifreeze/coolant mixture. Specific mix ratio and type to be confirmed in manual. |
| Transmission Fluid Manual: | Gear oil for the manual transmission, specific GL rating required (e.g., GL-4 or GL-5, confirm in manual). |
| Transmission Fluid Automatic: | Dexron II or equivalent ATF (if equipped with automatic). |
| Brake Fluid: | DOT 3 or DOT 4 brake fluid (confirm in manual). |
| Differential Fluid: | Gear oil, specific GL rating (e.g., GL-5, confirm in manual). |
| Known Issues | |
| Rotary Engine Maintenance: | Apex seal wear, carbon buildup, specific lubrication requirements for rotary engines (oil injection system). |
| Carburetor Tuning: | Carburetors can be sensitive to tuning and require regular adjustment, especially with age. |
| Cooling System Reliability: | Rotary engines can run hotter; ensuring the cooling system is in top condition is paramount. |
| Vehicle History | |
| Brand Heritage | |
| Mazda Rotary Pioneering: | The RX-2 solidified Mazda's commitment to rotary engine technology, building on the success of the RX-78 Cosmo. |
| Model Evolution | |
| Predecessor: | Followed the Mazda R100 (Cosmo Sport) and preceded the RX-3 (Savanna). |
| Production | |
| Production Years: | 1971-1978 |
| Manufacturing Location: | Japan |
| Awards & Recognition | |
| Recognitions | |
| Rotary Engine Recognition: | Mazda's rotary engine technology itself received numerous accolades for innovation and performance. |