Alfa Romeo Giulietta 2010-2015 Service Repair Workshop Manual
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🏷️ Basic Information Identification Make: Alfa Romeo Model: Giulietta Model Code: Type 940 Production Years Covered: 2010, 2011, 2012, 2013, 2014, 2015 Market Segment: Compact/Small Family Car (C-segment) 👋 Introduction Market Position Segment Positioning: A stylish and sporty hatchback offering an alternative to more mainstream German and French rivals in the premium C-segment. Competitive Analysis Key Competitors: Volkswagen Golf, Ford Focus, Opel/Vauxhall Astra, Renault Mégane, Mazda 3. Key Features Design Philosophy: Emphasizes Italian design flair, engaging driving dynamics, and a premium feel. Platform: Based on Fiat Group's Compact platform (shared with Fiat Bravo and Lancia Delta). 📋 Manual Details Coverage Areas Engine Coverage: Petrol (1.4 TB MultiAir, 1.4 TB, 1.8 TBi QV) and Diesel (1.6 JTDM, 2.0 JTDM) Transmission Coverage: Manual, Alfa TCT (Twin Clutch Transmission) Drivetrain Coverage: Front-Wheel Drive (FWD) Page Count Estimated Pages: Hundreds (specific count not provided, but described as 'hundreds of pages') Manual Type Type: Factory Service Repair Workshop Manual Language Language: English (implied by product description and target market) Format Format: Downloadable PDF 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical, fuel system, ignition system, emission control, cooling system, lubrication system, exhaust system Transmission And Drivetrain: Manual transmission, Alfa TCT, clutch, driveshafts, differential, gearbox Chassis: Suspension (front and rear), steering system, braking system (including ABS, EBD, VDC) Electrical System: Battery, charging system, starting system, lighting, instrumentation, body control module (BCM), infotainment, comfort systems Body And Interior: Body panels, doors, windows, seats, airbags, climate control (HVAC), interior trim Body And Trim: Detailed procedures for interior and exterior trim removal and installation. Climate Control: Diagnosis and repair procedures for the HVAC system, including refrigerant handling and component replacement. Safety Systems: Detailed information on airbag systems, ABS, VDC, and their diagnostic procedures. Procedures Included Maintenance: Scheduled maintenance, fluid changes, filter replacements, inspections Troubleshooting: Diagnostic procedures, fault finding, symptom analysis Repair: Component removal and installation, adjustments, system overhauls Diagnostics: OBD-II diagnostics, sensor testing, actuator testing Engine Rebuild: Detailed instructions for engine disassembly, inspection, repair, and reassembly. Transmission Overhaul: Step-by-step procedures for manual and TCT transmission overhaul and repair. Wheel Alignment: Specifications and procedures for wheel alignment and suspension adjustments. Air Conditioning Service: Procedures for servicing the A/C system, including refrigerant recharge and leak detection. Technical Depth Depth: Comprehensive, from basic servicing to major component overhaul and advanced diagnostics Diagrams And Illustrations: Hundreds of detailed photos and exploded diagrams Wiring Diagrams: Comprehensive electrical system wiring diagrams included. Torque Specifications: All critical torque specifications for fasteners and components are provided. 📊 Manual Specifications File Format Format: PDF (Portable Document Format) Searchability: Likely text-searchable PDF, facilitating quick access to information Print Quality Printability: Printable (single pages or entire manual) Binding Type Type: Digital (no physical binding) Paper Type Type: N/A (Digital format) Licensing Usage Rights: Lifetime use on multiple devices, no expiry, no renewal fees Compatibility Operating Systems: Windows and macOS compatible ⚙️ Engine Specifications Primary Engine Engine 1.4 Tb Multiair: 1368 cc, 4-cylinder, turbocharged, MultiAir technology. Power outputs typically 135-170 PS (depending on variant). Engine 1.8 Tbi Qv: 1742 cc, 4-cylinder, turbocharged, direct injection. Found in Quadrifoglio Verde (QV) model, producing around 235 PS. Engine 1.6 Jtdm: 1598 cc, 4-cylinder, turbocharged common rail diesel. Power outputs typically 105-120 PS. Engine 2.0 Jtdm: 1956 cc, 4-cylinder, turbocharged common rail diesel. Power outputs typically 140-170 PS. Performance Torque Delivery: MultiAir and TBi engines feature strong low-end torque for responsive acceleration. Fuel System Injection Type: Direct injection for TBi, MultiAir technology for enhanced variable valve lift and timing on petrol engines, Common Rail direct injection for diesel engines. 🔧 Transmission Standard Standard Transmission: 6-speed manual transmission Optional Optional Transmission: Alfa TCT (Twin Clutch Transmission) - a 6-speed dry dual-clutch automatic transmission. Features Gear Ratios: Specific gear ratios detailed within the manual for each engine/transmission combination. Clutch Type: Hydraulically operated single-plate dry clutch for manual, dual-clutch dry type for TCT. 📐 Dimensions Exterior Body Style: 5-door hatchback Length: Approx. 4351 mm Width: Approx. 1789 mm (excluding mirrors) Height: Approx. 1465 mm Interior Seating Capacity: 5 occupants Cargo Boot Capacity: Approx. 350 liters Weights Curb Weight: Varies by engine and specification, typically ranging from 1350 kg to 1500 kg. 🛡️ Safety Features Ratings Euro Ncap Rating: 5 Stars (achieved in 2009) Active Features Electronic Stability Control: Standard (VDC - Vehicle Dynamic Control, includes ABS, EBD, Traction Control, Brake Assist, Hill Holder) Brake Systems: Front ventilated discs, rear solid discs (sizes vary by engine). ABS, EBD, VDC included. Passive Features Airbags: Multiple airbags: front (driver and passenger), side, window airbags. Seatbelts: Pre-tensioning seatbelts with load limiters, ISOFIX child seat anchors. 💡 Technology Features Infotainment Infotainment System: Uconnect infotainment system with CD/MP3 player, Bluetooth, optional satellite navigation, and USB/AUX connectivity. Driver Assistance Driving Modes: DNA (Dynamic, Natural, All-weather) selector adjusts engine response, steering feel, and stability control settings. Parking Assistance: Optional rear parking sensors and rearview camera. Connectivity...
Detailed instructions for engine disassembly, inspection, repair, and reassembly.
Transmission Overhaul:
Step-by-step procedures for manual and TCT transmission overhaul and repair.
Wheel Alignment:
Specifications and procedures for wheel alignment and suspension adjustments.
Air Conditioning Service:
Procedures for servicing the A/C system, including refrigerant recharge and leak detection.
Technical Depth
Depth:
Comprehensive, from basic servicing to major component overhaul and advanced diagnostics
Diagrams And Illustrations:
Hundreds of detailed photos and exploded diagrams
Wiring Diagrams:
Comprehensive electrical system wiring diagrams included.
Torque Specifications:
All critical torque specifications for fasteners and components are provided.
📊 Manual Specifications
File Format
Format:
PDF (Portable Document Format)
Searchability:
Likely text-searchable PDF, facilitating quick access to information
Print Quality
Printability:
Printable (single pages or entire manual)
Binding Type
Type:
Digital (no physical binding)
Paper Type
Type:
N/A (Digital format)
Licensing
Usage Rights:
Lifetime use on multiple devices, no expiry, no renewal fees
Compatibility
Operating Systems:
Windows and macOS compatible
⚙️ Engine Specifications
Primary Engine
Engine 1.4 Tb Multiair:
1368 cc, 4-cylinder, turbocharged, MultiAir technology. Power outputs typically 135-170 PS (depending on variant).
Engine 1.8 Tbi Qv:
1742 cc, 4-cylinder, turbocharged, direct injection. Found in Quadrifoglio Verde (QV) model, producing around 235 PS.
Engine 1.6 Jtdm:
1598 cc, 4-cylinder, turbocharged common rail diesel. Power outputs typically 105-120 PS.
Engine 2.0 Jtdm:
1956 cc, 4-cylinder, turbocharged common rail diesel. Power outputs typically 140-170 PS.
Performance
Torque Delivery:
MultiAir and TBi engines feature strong low-end torque for responsive acceleration.
Fuel System
Injection Type:
Direct injection for TBi, MultiAir technology for enhanced variable valve lift and timing on petrol engines, Common Rail direct injection for diesel engines.
Specific gear ratios detailed within the manual for each engine/transmission combination.
Clutch Type:
Hydraulically operated single-plate dry clutch for manual, dual-clutch dry type for TCT.
📐 Dimensions
Exterior
Body Style:
5-door hatchback
Length:
Approx. 4351 mm
Width:
Approx. 1789 mm (excluding mirrors)
Height:
Approx. 1465 mm
Interior
Seating Capacity:
5 occupants
Cargo
Boot Capacity:
Approx. 350 liters
Weights
Curb Weight:
Varies by engine and specification, typically ranging from 1350 kg to 1500 kg.
🛡️ Safety Features
Ratings
Euro Ncap Rating:
5 Stars (achieved in 2009)
Active Features
Electronic Stability Control:
Standard (VDC - Vehicle Dynamic Control, includes ABS, EBD, Traction Control, Brake Assist, Hill Holder)
Brake Systems:
Front ventilated discs, rear solid discs (sizes vary by engine). ABS, EBD, VDC included.
Passive Features
Airbags:
Multiple airbags: front (driver and passenger), side, window airbags.
Seatbelts:
Pre-tensioning seatbelts with load limiters, ISOFIX child seat anchors.
💡 Technology Features
Infotainment
Infotainment System:
Uconnect infotainment system with CD/MP3 player, Bluetooth, optional satellite navigation, and USB/AUX connectivity.
Driver Assistance
Driving Modes:
DNA (Dynamic, Natural, All-weather) selector adjusts engine response, steering feel, and stability control settings.
Parking Assistance:
Optional rear parking sensors and rearview camera.
Connectivity
Connectivity Options:
Bluetooth for hands-free calling and audio streaming, USB port for media playback and device charging.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 15,000 miles (24,000 km) or 1 year, whichever comes first (may vary by specific engine and oil type).
Timing Belt Replacement:
Refer to manual for specific engines. Some petrol engines (e.g., 1.4 TB, 1.8 TBi) use timing belts; diesels use timing chains. Interval typically around 60,000-100,000 miles.
Fluid Specifications
Engine Oil:
Specific viscosity grades and ACEA specifications required (e.g., 0W-30, 5W-40, meeting Fiat 9.55535-S2 or similar). Manual specifies exact types.
Coolant:
Paraflu UP coolant or equivalent (antifreeze, pink colour).
Specific dual-clutch transmission fluid. Manual provides exact specification and change intervals.
Known Issues
Common Problems:
Potential issues can include turbocharger problems (especially on early MultiAir), DPF issues (on diesel models), electric power steering faults, minor electrical gremlins, and suspension wear.
Multi Air Issues:
MultiAir solenoid failure leading to engine misfires or rough running is a known concern, often requiring replacement of the MultiAir unit.
📚 Vehicle History
Brand Heritage
Brand Identity:
Alfa Romeo has a long and storied history of producing sporting and stylish cars with a focus on driving pleasure.
Model Evolution
Predecessor:
Alfa Romeo 147.
Design Inspiration:
Revival of the 'Giulietta' nameplate, harking back to the classic Giulietta Sprint of the 1950s and 60s.
Production
Manufacturing Location:
Pomigliano d'Arco, Italy.
🏆 Awards & Recognition
Recognitions
Design Award:
Received the prestigious 'Compasso d'Oro' industrial design award in Italy for its styling.
Ratings
Car Of The Year Votes:
Often featured in 'Car of the Year' shortlists in various European markets.