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Aprilia Atlantic 500 2000-2004 Repair Service Manual

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🏷️ Basic Information Identification Make: Aprilia Model: Atlantic 500 Model Variant: Scooter Production Years: 2000-2004 Codes Product Identifier: APR-ATL500-2000-2004-RSM 👋 Introduction Market Position Segment: Maxi-scooter / Sport-scooter segment, targeting urban commuters and touring riders seeking performance and comfort. Competitive Analysis Key Competitors: Piaggio X9, Gilera Nexus, Yamaha TMAX, Suzuki Burgman 400/650. Key Features Vehicle Highlights: Powerful single-cylinder engine, comfortable ergonomics, ample under-seat storage, aerodynamic fairing, premium styling. Manual Purpose: To provide comprehensive, accurate, and accessible technical information for the repair and maintenance of the Aprilia Atlantic 500 (2000-2004). 📋 Manual Details Coverage Areas Manual Type: Repair Service Manual Language: English Format: PDF Download Target Audience: Professional Technicians & Experienced DIY Enthusiasts Page Count Estimated Page Count: Approx. 300-400 pages (typical for this class of vehicle and depth of coverage) 📖 Manual Coverage Systems Covered Powertrain: Engine overhaul, cooling system, lubrication, fuel injection, ignition system, exhaust system. Transmission: Automatic transmission (CVT) operation, maintenance, and repair, including variator and clutch assembly. Chassis: Frame and bodywork, suspension (front and rear), steering, brakes (front and rear), wheels, and tires. Electrical System: Battery, charging system, starting system, lighting, instrumentation, ECU (Engine Control Unit), sensors, wiring diagrams, and troubleshooting. Procedures Included Scheduled Maintenance: Oil changes, filter replacements, coolant checks, spark plug replacement, drive belt inspection and replacement, valve clearance adjustment. Troubleshooting: Diagnostic procedures for common problems, fault code interpretation, step-by-step diagnostic trees. Component Repair: Detailed instructions for disassembly, cleaning, inspection, repair, and reassembly of major components. Technical Data And Specifications: Torque specifications, clearances, fluid capacities, electrical parameters, performance data. Technical Depth Depth Of Coverage: Comprehensive from basic maintenance to in-depth engine and transmission overhauls, electrical system diagnostics, and chassis component repairs. 📊 Manual Specifications File Format File Type: PDF Searchability: Likely searchable text for efficient information retrieval. Print Quality Image Resolution: Typically high resolution for clear diagrams and illustrations. Binding Type Binding: N/A (Digital Download) Paper Type Paper Quality: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: Four-stroke, liquid-cooled, single-cylinder, SOHC (Single Overhead Camshaft). Displacement: 460 cc (exact value may vary slightly based on market/specific sub-model). Bore X Stroke: 92 mm x 69 mm (typical for this engine family). Compression Ratio: 10.5:1 (typical for this engine configuration). Performance Horsepower: Approx. 33-35 HP at 6,750 RPM (manufacturer's claimed figures may vary). Torque: Approx. 43-45 Nm at 5,000 RPM (manufacturer's claimed figures may vary). Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) with single throttle body. Fuel Type: Unleaded gasoline, minimum 95 RON. Lubrication Oil Type Specification: SAE 10W-40 API SG or higher (check manual for exact Aprilia specification). Oil Capacity: Approx. 1.7 - 1.9 liters with filter change (refer to manual for precise capacity). Cooling System Type: Liquid-cooled with thermostat and fan. Coolant Type: Ethylene glycol-based coolant with corrosion inhibitors (e.g., Piaggio/Aprilia branded coolant or equivalent). 🔧 Transmission Standard Type: Automatic Continuously Variable Transmission (CVT) with wet multi-plate clutch. Features Drive: Belt drive to rear wheel. Fluid Specifications Cvt Fluid Type: Specific CVT/automatic transmission fluid (refer to manual for Aprilia part number and specification, often a dedicated scooter transmission oil). 📐 Dimensions Exterior Length: Approx. 2,160 mm. Width: Approx. 790 mm. Height: Approx. 1,420 mm (seat height approx. 770 mm). Weights Dry Weight: Approx. 190-200 kg (depending on exact specification). Gross Vehicle Weight Rating: Refer to manual for specific GVWR, typically around 350-380 kg. Fuel Capacity Fuel Tank Capacity: Approx. 14 liters. 🛡️ Safety Features Ratings Crash Test Data: N/A (Motorcycles/Scooters are not subject to the same crash testing as cars). Active Features Braking System: Hydraulic disc brakes front and rear. Front typically dual discs, rear single disc. ABS (Anti-lock Braking System) may be optional on some models/years. Lighting: Halogen headlights, LED taillight/brake light, turn signals. Passive Features Frame Construction: Steel tube frame. 💡 Technology Features Infotainment Instrumentation: Digital and analog display including speedometer, tachometer, fuel gauge, coolant temperature gauge, odometer, trip meter, and warning lights. Driver Assistance ABS: Optional on some variants, providing enhanced braking control. Connectivity Wiring Diagrams: The manual includes comprehensive electrical wiring diagrams crucial for diagnosing and repairing electrical faults. 🔧 Maintenance Service Intervals Engine Oil Change: Every 6,000 km or 12 months, whichever comes first (verify in manual). Air Filter Check: Every 6,000 km, replace as needed. Spark Plug Replacement: Every 12,000 km or as recommended. Valve Clearance Check: Every 12,000 km or as recommended (critical for performance and engine longevity). Transmission Fluid Change: Refer to manual for specific interval, typically around 12,000-18,000 km or every 24 months. Fluid Specifications Brake Fluid: DOT 4 (refer to manual for exact specification and replacement interval). Coolant Type Specification: Aprilia recommended or equivalent ethylene glycol-based coolant (refer to manual for specific part numbers and mix ratio). Known Issues Common Wear Items: Drive belt wear, variator rollers, brake pads, suspension bushings, electrical connections. Potential Reliability Points: Some models may experience voltage regulator issues, fuel...
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Aprilia Atlantic 500 2000-2004 Repair Service Manual
🏷️ Basic Information
Identification
Make:
Aprilia
Model:
Atlantic 500
Model Variant:
Scooter
Production Years:
2000-2004
Codes
Product Identifier:
APR-ATL500-2000-2004-RSM
👋 Introduction
Market Position
Segment:
Maxi-scooter / Sport-scooter segment, targeting urban commuters and touring riders seeking performance and comfort.
Competitive Analysis
Key Competitors:
Piaggio X9, Gilera Nexus, Yamaha TMAX, Suzuki Burgman 400/650.
Key Features
Vehicle Highlights:
Powerful single-cylinder engine, comfortable ergonomics, ample under-seat storage, aerodynamic fairing, premium styling.
Manual Purpose:
To provide comprehensive, accurate, and accessible technical information for the repair and maintenance of the Aprilia Atlantic 500 (2000-2004).
📋 Manual Details
Coverage Areas
Manual Type:
Repair Service Manual
Language:
English
Format:
PDF Download
Target Audience:
Professional Technicians & Experienced DIY Enthusiasts
Page Count
Estimated Page Count:
Approx. 300-400 pages (typical for this class of vehicle and depth of coverage)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine overhaul, cooling system, lubrication, fuel injection, ignition system, exhaust system.
Transmission:
Automatic transmission (CVT) operation, maintenance, and repair, including variator and clutch assembly.
Chassis:
Frame and bodywork, suspension (front and rear), steering, brakes (front and rear), wheels, and tires.
Electrical System:
Battery, charging system, starting system, lighting, instrumentation, ECU (Engine Control Unit), sensors, wiring diagrams, and troubleshooting.
Procedures Included
Scheduled Maintenance:
Oil changes, filter replacements, coolant checks, spark plug replacement, drive belt inspection and replacement, valve clearance adjustment.
Troubleshooting:
Diagnostic procedures for common problems, fault code interpretation, step-by-step diagnostic trees.
Component Repair:
Detailed instructions for disassembly, cleaning, inspection, repair, and reassembly of major components.
Technical Data And Specifications:
Torque specifications, clearances, fluid capacities, electrical parameters, performance data.
Technical Depth
Depth Of Coverage:
Comprehensive from basic maintenance to in-depth engine and transmission overhauls, electrical system diagnostics, and chassis component repairs.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Likely searchable text for efficient information retrieval.
Print Quality
Image Resolution:
Typically high resolution for clear diagrams and illustrations.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Quality:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Four-stroke, liquid-cooled, single-cylinder, SOHC (Single Overhead Camshaft).
Displacement:
460 cc (exact value may vary slightly based on market/specific sub-model).
Bore X Stroke:
92 mm x 69 mm (typical for this engine family).
Compression Ratio:
10.5:1 (typical for this engine configuration).
Performance
Horsepower:
Approx. 33-35 HP at 6,750 RPM (manufacturer's claimed figures may vary).
Torque:
Approx. 43-45 Nm at 5,000 RPM (manufacturer's claimed figures may vary).
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) with single throttle body.
Fuel Type:
Unleaded gasoline, minimum 95 RON.
Lubrication
Oil Type Specification:
SAE 10W-40 API SG or higher (check manual for exact Aprilia specification).
Oil Capacity:
Approx. 1.7 - 1.9 liters with filter change (refer to manual for precise capacity).
Cooling System
Type:
Liquid-cooled with thermostat and fan.
Coolant Type:
Ethylene glycol-based coolant with corrosion inhibitors (e.g., Piaggio/Aprilia branded coolant or equivalent).
🔧 Transmission
Standard
Type:
Automatic Continuously Variable Transmission (CVT) with wet multi-plate clutch.
Features
Drive:
Belt drive to rear wheel.
Fluid Specifications
Cvt Fluid Type:
Specific CVT/automatic transmission fluid (refer to manual for Aprilia part number and specification, often a dedicated scooter transmission oil).
📐 Dimensions
Exterior
Length:
Approx. 2,160 mm.
Width:
Approx. 790 mm.
Height:
Approx. 1,420 mm (seat height approx. 770 mm).
Weights
Dry Weight:
Approx. 190-200 kg (depending on exact specification).
Gross Vehicle Weight Rating:
Refer to manual for specific GVWR, typically around 350-380 kg.
Fuel Capacity
Fuel Tank Capacity:
Approx. 14 liters.
🛡️ Safety Features
Ratings
Crash Test Data:
N/A (Motorcycles/Scooters are not subject to the same crash testing as cars).
Active Features
Braking System:
Hydraulic disc brakes front and rear. Front typically dual discs, rear single disc. ABS (Anti-lock Braking System) may be optional on some models/years.
Lighting:
Halogen headlights, LED taillight/brake light, turn signals.
Passive Features
Frame Construction:
Steel tube frame.
💡 Technology Features
Infotainment
Instrumentation:
Digital and analog display including speedometer, tachometer, fuel gauge, coolant temperature gauge, odometer, trip meter, and warning lights.
Driver Assistance
ABS:
Optional on some variants, providing enhanced braking control.
Connectivity
Wiring Diagrams:
The manual includes comprehensive electrical wiring diagrams crucial for diagnosing and repairing electrical faults.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 6,000 km or 12 months, whichever comes first (verify in manual).
Air Filter Check:
Every 6,000 km, replace as needed.
Spark Plug Replacement:
Every 12,000 km or as recommended.
Valve Clearance Check:
Every 12,000 km or as recommended (critical for performance and engine longevity).
Transmission Fluid Change:
Refer to manual for specific interval, typically around 12,000-18,000 km or every 24 months.
Fluid Specifications
Brake Fluid:
DOT 4 (refer to manual for exact specification and replacement interval).
Coolant Type Specification:
Aprilia recommended or equivalent ethylene glycol-based coolant (refer to manual for specific part numbers and mix ratio).
Known Issues
Common Wear Items:
Drive belt wear, variator rollers, brake pads, suspension bushings, electrical connections.
Potential Reliability Points:
Some models may experience voltage regulator issues, fuel pump reliability concerns, or minor electrical gremlins if not properly maintained. Early EFI systems can be sensitive to fuel quality.
📚 Vehicle History
Brand Heritage
Manufacturer Origin:
Aprilia is an Italian manufacturer of motorcycles and scooters, known for its sporting heritage and innovative designs.
Model Evolution
Atlantic Series:
The Atlantic line was Aprilia's entry into the maxi-scooter market, designed to offer comfort, performance, and practicality for longer distances and commuting.
Production
Manufacturing Location:
Primarily manufactured in Italy.
🏆 Awards & Recognition
Recognitions
Industry Acclaim:
The Aprilia Atlantic 500 was generally well-received for its performance and touring capabilities within the maxi-scooter segment during its production run.
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