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Aprilia Caponord 1200 Motorcycle Complete Workshop Service Repair Manual
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Basic Information Identification Make: Aprilia Model: Caponord 1200 Model Variant: All Models/Engines/Trim/Transmissions Types Are Covered Codes Engine Code General: V2 Cylinder, 4-stroke, Liquid-Cooled Introduction Market Position Segment: High-performance sport-touring motorcycle....
Type: Motorcycles
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Sku: 566037
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| Basic Information | |
| Identification | |
| Make: | Aprilia |
| Model: | Caponord 1200 |
| Model Variant: | All Models/Engines/Trim/Transmissions Types Are Covered |
| Codes | |
| Engine Code General: | V2 Cylinder, 4-stroke, Liquid-Cooled |
| Introduction | |
| Market Position | |
| Segment: | High-performance sport-touring motorcycle. |
| Target Audience: | Owners and independent repair shops seeking detailed technical guidance for the Aprilia Caponord 1200. |
| Competitive Analysis | |
| Competitors General: | BMW R1200GS, Ducati Multistrada, Yamaha Super Ténéré, Kawasaki Versys 1000. |
| Key Features | |
| Manual Value Proposition: | Empowers owners to perform their own maintenance and repairs, saving significant costs associated with dealership services. Provides clear, step-by-step instructions and illustrations. |
| Ease Of Use: | Designed for ease of use with clear instructions and pictures, making complex tasks more manageable. |
| Manual Details | |
| Coverage Areas | |
| Primary Coverage: | Complete Service and Repair Procedures A-Z |
| Specific Areas: | Engine, Transmission, Chassis, Electrical System, Bodywork, Suspension, Brakes, Fuel System, Cooling System, Exhaust System, Drivetrain |
| Page Count | |
| Estimated Page Count: | Extensive (Exact count not specified, but implied to be comprehensive) |
| Manual Type | |
| Type: | Workshop Service Repair Manual |
| Language | |
| Language: | English (Assumed based on product description language) |
| Format | |
| Format: | Downloadable Digital File (PDF) |
| Manual Coverage | |
| Systems Covered | |
| Engine Management: | Fuel injection, ignition system, engine diagnostics, sensor data, emissions control. |
| Transmission Drivetrain: | Clutch operation, gearbox servicing, final drive maintenance, chain/belt adjustment (if applicable). |
| Braking System: | Hydraulic system, brake pad replacement, caliper servicing, brake fluid flush and bleed procedures, ABS system diagnostics. |
| Suspension Steering: | Front fork servicing, rear shock absorber maintenance, steering head bearing inspection and adjustment, wheel alignment. |
| Electrical Electronics: | Wiring diagrams, battery maintenance, lighting system, starter motor, alternator, ECU diagnostics, sensor troubleshooting. |
| Fuel System: | Fuel pump operation, fuel filter replacement, injector cleaning, fuel tank servicing. |
| Cooling System: | Radiator servicing, coolant replacement, thermostat operation, fan system checks. |
| Procedures Included | |
| Preventative Maintenance: | Oil and filter changes, spark plug replacement, air filter service, chain lubrication and adjustment, brake inspection. |
| Troubleshooting: | Step-by-step diagnostic guides for common and uncommon issues, fault code interpretation. |
| Repair Rebuild: | Complete engine rebuild procedures, gearbox overhaul, suspension component replacement, electrical component repair. |
| Component Replacement: | Detailed instructions for replacing major and minor components across all systems. |
| Technical Depth | |
| Depth: | Comprehensive, covering everything from basic maintenance to in-depth diagnostics and complete overhauls. |
| Diagnostics: | Advanced diagnostic procedures, including fault code retrieval and interpretation, likely requiring diagnostic tools. |
| Manual Specifications | |
| File Format | |
| File Type: | |
| Searchability: | Likely searchable text content (standard for well-produced PDFs). |
| Print Quality | |
| Print Capability: | Printable by the user (page by page, chapter, or entire manual). |
| Binding Type | |
| Binding: | N/A (Digital download, binding is user-dependent upon printing) |
| Paper Type | |
| Paper Type: | N/A (Digital download, paper type is user-dependent upon printing) |
| Engine Specifications | |
| Primary Engine | |
| Engine Configuration: | V2, 90-degree V-twin |
| Displacement: | 1197 cc |
| Bore X Stroke: | 98 mm x 79.5 mm |
| Valve Train: | DOHC, 4 valves per cylinder |
| Performance | |
| Horsepower Peak: | Approx. 130 HP (96 kW) @ 8700 rpm (Specific figures may vary slightly by model year) |
| Torque Peak: | Approx. 11.4 kgm (112 Nm; 83 lb-ft) @ 7000 rpm (Specific figures may vary slightly by model year) |
| Fuel System | |
| Fuel Delivery: | Sequential multi-point fuel injection with Ride-by-Wire electronic throttle control. |
| Fuel Type: | Unleaded gasoline, minimum 95 RON recommended. |
| Cooling System | |
| Cooling Method: | Liquid-cooled with fan. |
| Lubrication | |
| Lubrication System: | Wet sump lubrication. |
| Emissions | |
| Emission Standard: | Likely Euro 3 or Euro 4, depending on model year. Manual will detail specific emissions control systems. |
| Transmission | |
| Standard | |
| Transmission Type: | 6-speed sequential gearbox. |
| Optional | |
| ABS: | Optional (model dependent, e.g., ABS versions) |
| Features | |
| Clutch Type: | Hydraulically operated wet multi-plate clutch. |
| Final Drive: | Sealed chain drive. |
| Dimensions | |
| Exterior | |
| Length: | Approx. 2200 mm (Varies by year/configuration) |
| Width: | Approx. 900 mm (Excluding mirrors, varies by year/configuration) |
| Height: | Approx. 1400 mm (Seat height adjustable, varies by year/configuration) |
| Weights | |
| Dry Weight: | Approx. 213 kg (Varies by year/configuration) |
| Wet Weight: | Approx. 240 kg (Varies by year/configuration, includes fluids) |
| Payload Capacity: | Specific figures to be detailed in manual. Typically around 200-250 kg for luggage and rider. |
| Fuel Capacity | |
| Fuel Tank Capacity: | 24 Liters (Approx.) |
| Safety Features | |
| Ratings | |
| ABS Availability: | Available as an option on some models. |
| Active Features | |
| Traction Control: | Some models may feature traction control (ATC), detailed in manual. |
| Braking System Features: | Dual 320 mm front discs with radial 4-piston calipers; Single 260 mm rear disc with 2-piston caliper (ABS option available). |
| Passive Features | |
| Lighting: | Halogen or LED lighting systems (model dependent), hazard lights. |
| Technology Features | |
| Infotainment | |
| Dash Display: | Digital instrument cluster with multiple readouts and indicators. Some models may feature multi-function displays. |
| Driver Assistance | |
| Ride Modes: | Some models may offer selectable engine maps or ride modes (e.g., Sport, Touring) to alter engine response. Detailed in manual. |
| Connectivity | |
| Diagnostic Port: | On-board diagnostics (OBD) system with a dedicated diagnostic connector, requiring specific tools for full access as described in the manual. |
| Optional Features | |
| Cruise Control: | Available on some later models or as an accessory. Manual would cover its operation and basic troubleshooting. |
| Maintenance | |
| Service Intervals | |
| Oil Filter Change: | Typically every 10,000 km or annually, whichever comes first (Refer to manual for exact interval and specification). |
| Spark Plug Replacement: | Generally around 20,000 km, but varies by plug type and condition (Manual will specify). |
| Valve Clearance Check: | Typically around 20,000-40,000 km, depending on engine design (Manual will provide the precise interval). |
| Fluid Specifications | |
| Engine Oil: | Viscosity: 10W-40, API SG/SH/SJ or higher. Capacity: Approx. 3.5 Liters (Refer to manual for precise specification and capacity). |
| Coolant: | Ethylene glycol-based antifreeze with corrosion inhibitors. Mix 50/50 with distilled water. Capacity: Approx. 2.0 Liters (Refer to manual for precise specification and capacity). |
| Brake Fluid: | DOT 4 or DOT 5.1, depending on ABS system compatibility (Manual will specify exact type). |
| Gearbox Oil: | SAE 75W-90, API GL-4 or GL-5 gear oil (Manual will specify exact type and capacity). |
| Known Issues | |
| Common Wear Items: | Clutch plates, brake pads, tires, suspension seals, wheel bearings (all subject to riding style and maintenance). |
| Potential Electrical Gremlins: | As with many European motorcycles of this era, electrical connections and sensors can be a source of intermittent issues if not properly maintained or protected from elements. Manual provides diagnostic procedures. |
| Vehicle History | |
| Brand Heritage | |
| Aprilia Legacy: | Aprilia has a strong racing heritage in various motorcycle disciplines, often translating into performance-oriented road bikes. |
| Model Evolution | |
| Caponord Lineage: | The Caponord nameplate has been used for Aprilia's adventure-touring models, evolving over time to incorporate modern technology and performance. |
| Production | |
| Production Years: | Introduced around 2013, with updates and revisions in subsequent years (Manual likely covers multiple production years within this generation). |
| Awards & Recognition | |
| Recognitions | |
| General Motorcycle Reviews: | The Caponord 1200 has generally received positive reviews for its comfort, power, and handling in the sport-touring segment. |