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APRILIA DORSODURO SMV750 BIKE Repair Service Manual

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🏷️ Basic Information Identification Make: Aprilia Model: Dorsoduro SMV750 Codes Engine Code: V-TWIN 4-STROKE DOHC 👋 Introduction Market Position Segment: Supermoto / V-Twin naked sportbike Target Audience: Enthusiasts seeking detailed DIY maintenance and repair capabilities. Competitive Analysis Key Competitors: Ducati Hypermotard, KTM 990 Supermoto, Yamaha TDM900 Key Features Manual Selling Point: Provides the same detailed information used by professional Aprilia technicians. Manual Benefit: Empowers owners to perform a wide range of repairs and maintenance, saving on labor costs and ensuring proper upkeep. Visual Aid: Extensive use of high-quality diagrams and exploded views for clear procedural understanding. 📋 Manual Details Coverage Areas Manual Type: Repair Service Manual Language: English Format: PDF (Downloadable) Printability: Fully Printable (selected pages or whole manual) Digital Features: Searchable Text, Illustrated 📖 Manual Coverage Systems Covered Engine: Complete engine overhaul, assembly, and disassembly, including detailed exploded views. Cooling System: Radiator, hoses, water pump, thermostat, coolant specifications and procedures. Fuel System: Fuel pump, injectors, throttle body, fuel pressure testing, and cleaning procedures. Power Supply: Battery, charging system (alternator/stator, regulator/rectifier), starting system (starter motor). Electrical System: Wiring diagrams, component testing, diagnostic procedures for lighting, ignition, sensors, ECU. Brake System: Front and rear brake calipers, master cylinders, lines, fluid specifications, bleeding procedures, rotor and pad replacement. Clutch System: Clutch operation, hydraulic system, clutch disc replacement, fluid specifications. Suspensions: Front forks (damping, seals, oil), rear shock absorber (pre-load, rebound adjustment), linkage and bearings. Chassis: Frame inspection, steering head bearings, wheel bearings, swingarm. Bodywork: Fairings, panels, seat removal and installation, cosmetic repairs. Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, chain adjustment, spark plug replacement. Troubleshooting: Step-by-step diagnostic procedures for common and uncommon issues, fault code interpretation. Repair: Detailed instructions for component removal, repair, and reinstallation for all major systems. Special Tools: Identification and usage of specialized tools required for specific maintenance and repair tasks. Pre Delivery: Instructions and checks for preparing a new motorcycle for customer delivery. Technical Depth Depth Level: Comprehensive (covers everything from basic maintenance to full engine rebuilds and advanced diagnostics). 📊 Manual Specifications File Format File Type: PDF Searchability: Text-searchable for quick information retrieval. Resolution: High-resolution images and diagrams for clarity. Print Quality Print Feature: Enables printing of individual pages or the entire manual, allowing for physical reference. Binding Type Binding Type Digital: N/A (Digital PDF) Paper Type Paper Type Digital: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine Type: 749.9 cc, V-Twin, 8-valve, DOHC, 4-stroke Bore X Stroke: 92 mm x 56.4 mm (typical for this engine family, confirm with manual for exact model year) Compression Ratio: 11.4:1 (typical, confirm with manual) Fuel Delivery: Electronic Fuel Injection (EFI), ride-by-wire throttle control Performance Horsepower Approx: Approx. 75 HP @ 8000 RPM (actual figures may vary by year and market) Torque Approx: Approx. 70 Nm @ 6000 RPM (actual figures may vary by year and market) Fuel System Ignition System: Electronic ignition with individual spark plugs per cylinder. Oil Type Spec: Refer to manual for specific API and viscosity grade (e.g., SAE 10W-40, JASO MA/MA2 recommended). Oil Capacity Approx: Approx. 2.5 - 3.0 Liters (including filter, confirm with manual). 🔧 Transmission Standard Type: 6-speed sequential manual transmission Optional Transmission Options: N/A (Standard sequential gearbox) Features Clutch Type: Hydraulically actuated wet multi-plate clutch Final Drive: O-ring sealed chain drive Transmission Oil Spec: Refer to manual for specific gear oil viscosity and specifications (often dedicated gear oil, not engine oil). 📐 Dimensions Exterior Wheelbase Approx: Approx. 1505 mm (confirm with manual for specific year) Seat Height Approx: Approx. 870 mm (confirm with manual for specific year) Weights Dry Weight Approx: Approx. 198 kg (confirm with manual for specific year) Fuel Capacity Approx: Approx. 12 Liters (confirm with manual) Gvwr: Not typically specified for motorcycles in the same way as cars, but load capacity for rider and luggage is implied. 🛡️ Safety Features Ratings Safety Certification: Compliant with relevant motorcycle safety standards for its production era (e.g., Euro 3 emissions). Active Features Brakes: Dual front disc brakes, single rear disc brake. ABS may be an optional feature depending on model year and market (confirm with manual). Lighting: Halogen headlight, LED taillight and indicators (depending on year). Passive Features Frame Construction: Steel trellis frame for rigidity and rider feedback. Tire Size Front: 120/70-17 (typical, confirm with manual) Tire Size Rear: 180/55-17 (typical, confirm with manual) 💡 Technology Features Infotainment Dashboard Type: Digital LCD instrument cluster providing speed, RPM, gear position, trip meters, fuel level, and warning lights. Driver Assistance Ride By Wire: Likely features electronic throttle control for more precise engine management. ABS: Optional Anti-lock Braking System (ABS) may be available on certain model years. Manual will detail its operation and troubleshooting if equipped. Connectivity Diagnostic Port: Features a diagnostic connector for electronic fault finding and ECU access (details in manual). 🔧 Maintenance Service Intervals Oil Change Interval: Refer to...
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APRILIA DORSODURO SMV750 BIKE Repair Service Manual
🏷️ Basic Information
Identification
Make:
Aprilia
Model:
Dorsoduro SMV750
Codes
Engine Code:
V-TWIN 4-STROKE DOHC
👋 Introduction
Market Position
Segment:
Supermoto / V-Twin naked sportbike
Target Audience:
Enthusiasts seeking detailed DIY maintenance and repair capabilities.
Competitive Analysis
Key Competitors:
Ducati Hypermotard, KTM 990 Supermoto, Yamaha TDM900
Key Features
Manual Selling Point:
Provides the same detailed information used by professional Aprilia technicians.
Manual Benefit:
Empowers owners to perform a wide range of repairs and maintenance, saving on labor costs and ensuring proper upkeep.
Visual Aid:
Extensive use of high-quality diagrams and exploded views for clear procedural understanding.
📋 Manual Details
Coverage Areas
Manual Type:
Repair Service Manual
Language:
English
Format:
PDF (Downloadable)
Printability:
Fully Printable (selected pages or whole manual)
Digital Features:
Searchable Text, Illustrated
📖 Manual Coverage
Systems Covered
Engine:
Complete engine overhaul, assembly, and disassembly, including detailed exploded views.
Cooling System:
Radiator, hoses, water pump, thermostat, coolant specifications and procedures.
Fuel System:
Fuel pump, injectors, throttle body, fuel pressure testing, and cleaning procedures.
Power Supply:
Battery, charging system (alternator/stator, regulator/rectifier), starting system (starter motor).
Electrical System:
Wiring diagrams, component testing, diagnostic procedures for lighting, ignition, sensors, ECU.
Brake System:
Front and rear brake calipers, master cylinders, lines, fluid specifications, bleeding procedures, rotor and pad replacement.
Clutch System:
Clutch operation, hydraulic system, clutch disc replacement, fluid specifications.
Suspensions:
Front forks (damping, seals, oil), rear shock absorber (pre-load, rebound adjustment), linkage and bearings.
Chassis:
Frame inspection, steering head bearings, wheel bearings, swingarm.
Bodywork:
Fairings, panels, seat removal and installation, cosmetic repairs.
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, chain adjustment, spark plug replacement.
Troubleshooting:
Step-by-step diagnostic procedures for common and uncommon issues, fault code interpretation.
Repair:
Detailed instructions for component removal, repair, and reinstallation for all major systems.
Special Tools:
Identification and usage of specialized tools required for specific maintenance and repair tasks.
Pre Delivery:
Instructions and checks for preparing a new motorcycle for customer delivery.
Technical Depth
Depth Level:
Comprehensive (covers everything from basic maintenance to full engine rebuilds and advanced diagnostics).
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Text-searchable for quick information retrieval.
Resolution:
High-resolution images and diagrams for clarity.
Print Quality
Print Feature:
Enables printing of individual pages or the entire manual, allowing for physical reference.
Binding Type
Binding Type Digital:
N/A (Digital PDF)
Paper Type
Paper Type Digital:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Type:
749.9 cc, V-Twin, 8-valve, DOHC, 4-stroke
Bore X Stroke:
92 mm x 56.4 mm (typical for this engine family, confirm with manual for exact model year)
Compression Ratio:
11.4:1 (typical, confirm with manual)
Fuel Delivery:
Electronic Fuel Injection (EFI), ride-by-wire throttle control
Performance
Horsepower Approx:
Approx. 75 HP @ 8000 RPM (actual figures may vary by year and market)
Torque Approx:
Approx. 70 Nm @ 6000 RPM (actual figures may vary by year and market)
Fuel System
Ignition System:
Electronic ignition with individual spark plugs per cylinder.
Oil Type Spec:
Refer to manual for specific API and viscosity grade (e.g., SAE 10W-40, JASO MA/MA2 recommended).
Oil Capacity Approx:
Approx. 2.5 - 3.0 Liters (including filter, confirm with manual).
🔧 Transmission
Standard
Type:
6-speed sequential manual transmission
Optional
Transmission Options:
N/A (Standard sequential gearbox)
Features
Clutch Type:
Hydraulically actuated wet multi-plate clutch
Final Drive:
O-ring sealed chain drive
Transmission Oil Spec:
Refer to manual for specific gear oil viscosity and specifications (often dedicated gear oil, not engine oil).
📐 Dimensions
Exterior
Wheelbase Approx:
Approx. 1505 mm (confirm with manual for specific year)
Seat Height Approx:
Approx. 870 mm (confirm with manual for specific year)
Weights
Dry Weight Approx:
Approx. 198 kg (confirm with manual for specific year)
Fuel Capacity Approx:
Approx. 12 Liters (confirm with manual)
Gvwr:
Not typically specified for motorcycles in the same way as cars, but load capacity for rider and luggage is implied.
🛡️ Safety Features
Ratings
Safety Certification:
Compliant with relevant motorcycle safety standards for its production era (e.g., Euro 3 emissions).
Active Features
Brakes:
Dual front disc brakes, single rear disc brake. ABS may be an optional feature depending on model year and market (confirm with manual).
Lighting:
Halogen headlight, LED taillight and indicators (depending on year).
Passive Features
Frame Construction:
Steel trellis frame for rigidity and rider feedback.
Tire Size Front:
120/70-17 (typical, confirm with manual)
Tire Size Rear:
180/55-17 (typical, confirm with manual)
💡 Technology Features
Infotainment
Dashboard Type:
Digital LCD instrument cluster providing speed, RPM, gear position, trip meters, fuel level, and warning lights.
Driver Assistance
Ride By Wire:
Likely features electronic throttle control for more precise engine management.
ABS:
Optional Anti-lock Braking System (ABS) may be available on certain model years. Manual will detail its operation and troubleshooting if equipped.
Connectivity
Diagnostic Port:
Features a diagnostic connector for electronic fault finding and ECU access (details in manual).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Refer to manual (typically every 6,000 - 10,000 km or annually).
Valve Clearance Check:
Refer to manual (critical for DOHC engines, often around 12,000 - 20,000 km).
Spark Plug Replacement:
Refer to manual (often at 12,000 km or as per wear).
Chain Lubrication And Adjustment:
Regularly, as per riding conditions, check manual for specific mileage intervals.
Fluid Specifications
Coolant Type:
Ethylene glycol based antifreeze, typically a 50/50 mix with distilled water. Refer to manual for specific Aprilia approved coolant.
Brake Fluid Type:
DOT 4 or DOT 5.1 (confirm with manual, DOT 4 is common).
Clutch Fluid Type:
DOT 4 (typically same as brake fluid for hydraulic clutch systems, confirm with manual).
Known Issues
Common Complaints General:
Potential for minor electrical gremlins, occasional issues with the ride-by-wire system (if applicable), fuel pump reliability on earlier models. Refer to manual for specific troubleshooting.
Maintenance Focus:
Importance of regular chain maintenance, proper cooling system care, and timely valve adjustments.
📚 Vehicle History
Brand Heritage
Manufacturer Origin:
Italy
Brand Specialization:
Aprilia is renowned for its sporty motorcycles, particularly in the off-road and performance street segments.
Model Evolution
Introduction Year:
First generation introduced around 2008.
Subsequent Updates:
Likely saw minor updates to electronics, emissions, and styling over its production run.
Production
Manufacturing Plant:
Typically manufactured in Italy by Aprilia.
🏆 Awards & Recognition
Recognitions
Motorcycle Reviews:
The Dorsoduro series is generally well-regarded for its engaging V-twin engine, agile handling, and aggressive styling.
Ratings
Rider Experience:
Praised for its spirited performance and suitability for both commuting and spirited canyon carving.
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