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APRILIA Engine MY 660 Service Repair Manual

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Basic Information Identification Make: Aprilia Model: MY 660 Engine Platform Codes Engine Code Designator: 660cc Parallel-Twin Introduction Market Position Target Audience: Professional motorcycle technicians, experienced DIY mechanics, and Aprilia dealerships....
Type: Motorcycles
Myyjä:
Sku: 481527
Tags: Aprilia Misc
APRILIA Engine MY 660 Service Repair Manual
Basic Information
Identification
Make: Aprilia
Model: MY 660 Engine Platform
Codes
Engine Code Designator: 660cc Parallel-Twin
Introduction
Market Position
Target Audience: Professional motorcycle technicians, experienced DIY mechanics, and Aprilia dealerships.
Competitive Analysis
Manual Superiority: This manual provides the definitive technical resource trusted by Aprilia professionals, ensuring accurate and efficient servicing.
Key Features
Completeness: Covers all aspects of the MY 660 engine, from routine maintenance to full rebuilds, offering unparalleled detail.
Manual Details
Coverage Areas
Manual Type: Official Full Service Repair Manual
Language: English
Format: Printed Book
Page Count
Estimated Page Count: 300-500 pages (typical for comprehensive service manuals)
Manual Coverage
Systems Covered
Engine Mechanical: Complete teardown and reassembly of the 660cc parallel-twin engine, including cylinder head, pistons, connecting rods, crankshaft, valve train, lubrication system, and cooling system.
Engine Electrical: Ignition system, fuel injection system, starter system, charging system (alternator), engine control unit (ECU) diagnostics, sensor identification, and wiring diagrams specific to the engine.
Fuel System: Fuel pump, injectors, fuel pressure regulator, throttle body operation, and fuel delivery system diagnostics.
Cooling System: Radiator, thermostat, water pump, coolant flow, and troubleshooting of overheating issues.
Lubrication System: Oil pump, oil passages, oil filter replacement, oil capacity, and oil pressure diagnostics.
Procedures Included
Scheduled Maintenance: Detailed procedures for oil and filter changes, spark plug replacement, air filter service, coolant checks, and valve clearance adjustments.
Troubleshooting: Systematic diagnostic flowcharts and common fault identification for engine performance, starting issues, and running problems.
Engine Repair: Step-by-step instructions for component removal, inspection, repair, and reinstallation, including torque specifications for critical fasteners.
Engine Rebuild: Comprehensive guide for complete engine overhauls, covering piston ring replacement, bearing replacement, crankshaft honing, and cylinder bore inspection.
Timing Procedures: Correct procedures for setting camshaft timing and ensuring proper valve actuation.
Technical Depth
Depth Level: Advanced Diagnostics and Complete Rebuild
Diagnostic Tools: Identification of necessary diagnostic tools, scan tools, and specialized equipment for engine servicing.
Torque Specifications: Detailed torque values for all critical engine fasteners, ensuring proper assembly and preventing component failure.
Clearances Tolerances: Precise specifications for bearing clearances, piston-to-cylinder wall clearances, and valve clearances.
Manual Specifications
File Format
Binding Type: Stapled/Perfect Bound (for printed versions)
Paper Type: High-quality, durable paper with protective coating for workshop use.
Print Quality: Professional, clear printing with legible diagrams and text.
Engine Specifications
Primary Engine
Engine Type: Liquid-cooled, four-stroke, parallel-twin
Displacement: 659 cc (approximate, based on Aprilia's 660 platform)
Bore X Stroke: 70 mm x 83.7 mm (typical for 660 platform)
Valvetrain: DOHC, 4 valves per cylinder
Performance
Horsepower Output: Varies by specific application, but typically in the 100 HP range for the 660 platform.
Torque Output: Varies by specific application, but typically in the 67 Nm range for the 660 platform.
Fuel System
Fuel Delivery: Electronic fuel injection (EFI) with ride-by-wire throttle control
Ignition System: Electronic ignition, mapped for optimal performance and emissions.
Fuel Type: Unleaded gasoline (Octane rating as specified by Aprilia for the specific model)
Transmission
Standard
Transmission Type: Cassette-type, 6-speed constant mesh
Features
Clutch: Multiplate wet clutch with assist and slipper function
Dimensions
Weights
Engine Dry Weight: Approx. 47 kg (for the 660cc engine block)
Safety Features
Active Features
Engine Management Features: Advanced ECU calibration for precise fuel and ignition control, traction control compatibility (if applicable to the specific vehicle).
Technology Features
Infotainment
Engine Control Unit: Sophisticated ECU managing engine performance, electronic rider aids, and diagnostic data. This manual provides access to ECU parameters and fault codes.
Driver Assistance
Rider Aid Systems: The manual covers the engine's integration with electronic rider aids such as traction control, ABS, and multiple riding modes (if applicable to the specific motorcycle model).
Maintenance
Service Intervals
Oil Change Interval: Typically every 10,000 km or 12 months, whichever comes first (refer to specific vehicle service schedule for definitive intervals).
Valve Clearance Interval: Typically every 20,000 km or 24 months (refer to specific vehicle service schedule for definitive intervals).
Fluid Specifications
Engine Oil Type: SAE 15W-50, API SG/SH/SJ/SL/SM/SN, JASO MA/MA2 (specific Aprilia approval recommended).
Engine Oil Capacity: Approx. 2.4 Liters without filter change, 2.6 Liters with filter change (refer to manual for exact capacity).
Coolant Type: Ethylene glycol-based coolant, pre-mixed with distilled water (50/50 ratio) or as per Aprilia specification.
Known Issues
Common Wear Items: Clutch plates, brake pads, spark plugs, chain and sprockets (dependent on riding conditions).
Potential Issues Diagnostics: The manual details troubleshooting for potential issues like fuel system blockages, ignition coil failures, and sensor malfunctions.
Vehicle History
Brand Heritage
Manufacturer Focus: Aprilia is renowned for its performance-oriented motorcycles, racing pedigree, and innovative engineering.
Model Evolution
Platform Introduction: The MY 660 engine platform represents a significant advancement for Aprilia, powering models like the RS 660 and Tuono 660, known for their lightweight chassis and potent performance.
Awards & Recognition
Recognitions
Industry Acclaim: The MY 660 platform has received widespread acclaim for its balance of performance, technology, and user-friendliness in the sportbike and naked bike segments.
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