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Introduction
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Market Position
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Segment:
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Lightweight scooter, targeting urban commuters and younger riders.
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Competitive Analysis
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Competitors:
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Piaggio Vespa ET4 125, Yamaha X-Max 125, Kymco Agility 125, Honda Pantheon 125.
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Key Features
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Design:
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Classic Italian scooter styling with a modern flair, large under-seat storage, comfortable seating.
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Performance:
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Adequate performance for city riding, fuel-efficient 125cc engine, smooth CVT automatic transmission.
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Manual Utility:
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Essential for owners and technicians to maintain, troubleshoot, and repair the Habana 125, ensuring optimal performance and longevity.
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Manual Coverage
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Systems Covered
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Engine:
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Detailed disassembly, assembly, diagnostics, and repair procedures for the 125cc 4-stroke engine.
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Fuel System:
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Carburetor (likely a Dell'Orto or similar) inspection, adjustment, and overhaul; fuel pump, fuel lines.
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Ignition System:
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CDI unit, spark plug, ignition coil testing and replacement.
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Cooling System:
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Air-cooled system components, heat dissipation.
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Exhaust System:
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Muffler, catalytic converter (if equipped), exhaust pipe inspection and replacement.
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Transmission:
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Automatic (CVT) system inspection, belt replacement, clutch, and variator maintenance.
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Brakes:
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Front and rear brake systems (likely disc front, drum rear), hydraulic components, caliper and master cylinder overhaul, pad/shoe replacement.
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Suspension:
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Front telescopic forks (inspection, seal replacement, oil change) and rear shock absorber(s) (inspection, replacement).
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Steering:
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Handlebar, steering column, bearings inspection and adjustment.
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Electrical System:
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Battery, starter motor, alternator/stator, lighting system (headlight, taillight, indicators), wiring diagrams, fuse box.
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Bodywork And Frame:
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Chassis inspection, body panel removal/installation, seat, fairings, fenders.
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Wheels And Tires:
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Wheel bearing inspection, tire replacement, valve stem maintenance.
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Procedures Included
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Routine Maintenance:
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Oil changes, filter replacements, spark plug checks, brake adjustments, chain lubrication (if applicable), CVT belt inspection.
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Troubleshooting:
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Diagnostic procedures for common starting, running, and electrical issues with fault codes where applicable.
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Repair:
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Step-by-step instructions for component disassembly, cleaning, inspection, repair, and reassembly.
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Overhaul:
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Complete engine rebuild procedures, including cylinder head, piston, crankshaft, and transmission components.
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Specifications And Tolerances:
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Torque values, clearances, fluid capacities, and critical measurements for all components.
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Wiring Diagrams:
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Comprehensive electrical schematics for all vehicle systems.
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Technical Depth
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Depth:
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Comprehensive, covering everything from basic maintenance to complete engine and transmission overhauls, suitable for professional technicians and advanced DIY mechanics.
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Engine Specifications
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Primary Engine
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Engine Code:
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Likely a Piaggio Quasar or similar derived engine, specific code not provided but typically 125cc 4-stroke air-cooled.
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Bore X Stroke:
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Approx. 57mm x 48.6mm (typical for 125cc 4-stroke air-cooled).
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Compression Ratio:
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Likely around 10.0:1 to 11.5:1.
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Valve Train:
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SOHC, 2 valves per cylinder.
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Performance
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Horsepower Ps:
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Estimated 10-12 PS (approx. 7.4-8.8 kW).
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Torque Nm:
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Estimated 8-10 Nm.
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Fuel System
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Fuel Delivery:
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Carburetor (e.g., Dell'Orto PHVA 20 or similar).
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Fuel Type:
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Unleaded Petrol (95 RON recommended).
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Fuel Tank Capacity Liters:
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Approximately 7-8 liters.
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Maintenance
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Service Intervals
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Engine Oil Change:
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Every 3,000-4,000 km or annually, whichever comes first.
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Air Filter Cleaning Replacement:
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Inspect every 3,000 km, clean or replace as needed.
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Spark Plug Check Replacement:
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Check every 4,000 km, replace as needed (e.g., NGK CR9EB or equivalent).
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Brake Fluid Change:
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Every 2 years or as per manual recommendations (DOT 4).
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Cvt Belt Inspection Replacement:
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Inspect every 5,000 km, replace approximately every 10,000-15,000 km depending on wear.
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Fluid Specifications
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Engine Oil Type:
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SAE 10W-40 or 15W-50, API SG/SH/SJ, JASO MA (check specific manual for exact grade).
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Engine Oil Capacity Liters:
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Approximately 0.9 - 1.0 liters.
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Brake Fluid Type:
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DOT 4.
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Coolant Type:
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Air-cooled, no coolant required.
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Known Issues
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Common Problems:
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CVT belt wear, carburetor gumming if left unused, occasional electrical connector corrosion, rear brake adjustments.
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Maintenance Tips:
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Regular cleaning of the air filter and carburetor is crucial for optimal performance and preventing starting issues.
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