🏷️ Basic Information Identification Make: Aprilia Model: Habana 125 Generation Covered Years: 2003, 2004, 2005, 2006, 2007 Codes Chassis Codes: Possibly AP81143XX variants (common for Aprilia scooters) 👋 Introduction Market Position Category: Lightweight Scooter, Urban Mobility Competitive Analysis Competitors: Competed with other 125cc scooters from brands like Piaggio (Liberty 125), Honda (SH125i), Yamaha (XMAX 125), and Kymco during its production run. The Habana was known for its classic styling and Italian heritage. Key Features Design Philosophy: Classic Italian styling with a retro aesthetic, prioritizing urban maneuverability and ease of use. Often featured a comfortable riding position and practical storage. 📋 Manual Details Coverage Areas Primary Coverage: Service, Repair, Workshop Page Count Total Pages: 105 Manual Type Type: Service Repair Manual / Workshop Manual Language Language: English (Assumed, standard for international market manuals) Format Format: PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Disassembly, assembly, inspection, and repair of engine components (cylinder, piston, crankshaft, connecting rod, valves, camshafts, timing chain/belt), torque specifications for all fasteners. Fuel System: Carburetor (assembly, adjustment, troubleshooting, jetting), fuel pump (if applicable), fuel lines, fuel tank maintenance. Ignition System: Spark plug specifications, ignition coil testing, CDI unit troubleshooting, stator and rotor inspection. Cooling System: Liquid cooling system (radiator, water pump, thermostat, hoses), coolant type and capacity, bleeding procedures. Transmission Drivetrain: CVT (Continuously Variable Transmission) assembly and disassembly, clutch operation, drive belt inspection and replacement, gear oil specifications and change intervals. Brakes: Front and rear brake system (disc brakes), brake caliper service, master cylinder overhaul, brake pad replacement, brake fluid type and bleeding procedures, hydraulic line inspection. Suspension: Front fork (telescopic type) disassembly, seal replacement, oil type and level, rear shock absorber inspection and replacement. Electrical System: Wiring diagrams, battery testing and maintenance, starter motor troubleshooting, lighting system (headlight, taillight, indicators), horn, fuses, charging system (alternator/stator). Chassis Frame: Frame inspection, steering head bearing service, swingarm maintenance. Bodywork Plastics: Fairing removal and installation, seat, storage compartment access. Procedures Included Maintenance: Routine maintenance tasks, fluid checks and changes, filter replacements (air, oil, fuel), spark plug replacement, brake adjustment. Troubleshooting: Diagnostic procedures for common starting issues, engine performance problems, electrical faults, braking issues. Repair: Step-by-step repair instructions for all major mechanical and electrical components. Disassembly Assembly: Detailed instructions for taking apart and reassembling various systems for repair or replacement. Technical Depth Depth: Comprehensive: Covers everything from basic maintenance to in-depth engine and transmission overhauls, including diagnostic procedures. 📊 Manual Specifications File Format File Type: PDF (Portable Document Format) Print Quality Printability: High-resolution scans suitable for printing individual pages or the entire manual. Binding Type Binding: N/A (Digital format) Paper Type Paper Quality: N/A (Digital format) ⚙️ Engine Specifications Primary Engine Engine Type: Four-stroke, single-cylinder, air-cooled (typically, some variants might be liquid-cooled but 125cc often air-cooled) Displacement: 125cc (approximately) Bore X Stroke: Often around 52mm x 58.6mm (specific to Aprilia Piaggio LEADER engine family) Compression Ratio: Typically around 10.0:1 to 11.0:1 Performance Horsepower: Around 10-12 HP (depending on specific engine tune and market regulations) Torque: Around 9-10 Nm Fuel System Carburetor Type: Likely a Mikuni or Dell'Orto 25-28mm carburetor (e.g., Mikuni BS26 or Dell'Orto PHBH 28) Fuel Type: Unleaded Gasoline (95 RON recommended) 🔧 Transmission Standard Type: Automatic CVT (Continuously Variable Transmission) Optional Options: N/A (CVT is standard for this model) Features Drive System: V-belt drive to rear wheel 📐 Dimensions Exterior Length: Approx. 1870 mm Width: Approx. 700 mm Height: Approx. 1140 mm Interior Seat Height: Approx. 770 mm Cargo Underseat Storage: Sufficient for one full-face helmet (typical for this class) Weights Dry Weight: Approx. 120-125 kg Gross Vehicle Weight Rating: Approx. 280 kg 🛡️ Safety Features Ratings Crash Test Results: N/A (Scooters are not typically subject to the same crash testing as automobiles) Active Features Braking System: Front and rear disc brakes for effective stopping power. Lighting: Headlight, taillight, brake light, turn signals for visibility. Passive Features Frame Construction: Steel frame providing structural integrity. Tires: Tubeless tires for reduced risk of sudden deflation. 💡 Technology Features Infotainment Features: Basic instrumentation: Speedometer, odometer, fuel gauge, indicator lights. No advanced infotainment systems. Driver Assistance Features: None (typical for scooters of this era) 🔧 Maintenance Service Intervals Oil Change: Every 3,000 - 5,000 km or annually, whichever comes first. Air Filter Check: Every 3,000 km, replace as needed. Spark Plug Replacement: Every 6,000 - 10,000 km (depending on plug type, e.g., NGK CR9EKB or similar). Cv Belt Inspection: Every 5,000 - 7,000 km, replacement typically around 10,000 - 15,000 km. Fluid Specifications Engine Oil: SAE 10W-40 API SG or higher, JASO MA certified. Capacity approx. 1.0 - 1.1 liters. Brake Fluid: DOT 4 Coolant: Ethylene glycol-based coolant with anti-corrosion additives (e.g., Piaggio/Aprilia Coolant or equivalent). Mixture: 50% coolant, 50% distilled water. Gear Oil: SAE 75W-90 GL-4 or GL-5 Gear Oil. Capacity approx. 100-120 ml. Known Issues Carburetor: Clogged jets, idle speed instability, can...