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Aprilia Habana Mojito 150 2009 Factory Service Repair Manual

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🏷️ Basic Information Identification Make: Aprilia Model: Habana Mojito 150 Year: 2009 Codes Chassis Code: VTC Engine Code: AP412M 👋 Introduction Market Position Segment: Premium Scooter Target Demographic: Urban commuters seeking style and performance Competitive Analysis Competitors: Vespa LX 150, Kymco Agility 150, Yamaha XMAX 125 (in spirit) Key Features Design Philosophy: Retro-modern styling, inspired by vintage scooters Distinguishing Characteristics: Distinctive headlight design, 'Mojito' naming implies a refreshing experience 📋 Manual Details Coverage Areas Primary Coverage: Complete Factory Service Repair Scope: All mechanical, electrical, and bodywork aspects Page Count Estimated Pages: Hundreds (printable) Manual Type Type: Factory Service Manual / Workshop Manual Language Language: English Format Format: Downloadable PDF 📖 Manual Coverage Systems Covered Engine: Engine overhaul, component testing, tuning, troubleshooting Fuel System: Carburetor (if applicable) or Fuel Injection System, fuel pump, filters, lines Ignition System: Spark plugs, ignition coil, CDI unit, timing Transmission: Automatic transmission (CVT) operation, maintenance, and repair Cooling System: Radiator, fan, coolant flow, thermostat Exhaust System: Muffler, catalytic converter (if equipped), exhaust manifold Brakes: Front and rear brake systems, hydraulic lines, master cylinder, calipers, pads, discs, bleeding procedures Suspension: Front fork, rear shock absorber, swingarm, bearings Steering: Handlebars, steering column, head bearings Electrical System: Battery, charging system (stator, regulator/rectifier), starter motor, lighting, horn, instrumentation Wiring Diagrams: Complete electrical schematics for all systems Bodywork: Fairings, panels, seat, fuel tank, chassis components Lubrication: Lubrication points, oil types, capacities Procedures Included Maintenance: Regular scheduled maintenance, inspections, adjustments Troubleshooting: Diagnostic procedures for common and uncommon issues Repair: Detailed step-by-step repair instructions for all components Rebuild: Engine and transmission rebuild procedures Disassembly Assembly: Complete disassembly and reassembly guides Specifications Tables: Torque specifications, clearances, tolerances Tool Requirements: Special tools and general tools required for service Technical Depth Depth: Comprehensive (from basic checks to full engine rebuild) Target Audience: Professional Technicians and Advanced DIY Mechanics 📊 Manual Specifications File Format File Type: PDF Searchability: Searchable text content Print Quality Printability: High-resolution, printable pages Binding Type Binding: N/A (Digital PDF) Paper Type Paper Quality: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine Type: Four-stroke, single-cylinder, air-cooled Displacement: 149.8 cc Bore X Stroke: 57.5 mm x 57.2 mm Compression Ratio: 10.2:1 Performance Horsepower: Approx. 12.9 HP @ 8500 RPM Torque: Approx. 11.7 Nm @ 7000 RPM Fuel System Fuel Delivery: Carburetor (likely a Dell'Orto PHVA 30) Fuel Type: Unleaded Gasoline (95 RON recommended) Fuel Tank Capacity: Approx. 7.0 Liters Lubrication Oil Type: SAE 10W-40 Synthetic or Semi-Synthetic Motorcycle Oil (API SG or higher) Oil Capacity: Approx. 0.9 Liters (without filter change), 1.0 Liters (with filter change) 🔧 Transmission Standard Transmission Type: Automatic (CVT - Continuously Variable Transmission) Features Clutch Type: Automatic centrifugal clutch Gear Reduction: Integrated into the CVT system Final Drive: Gear drive Transmission Fluid Type: Specific CVT fluid or SAE 80W-90 gear oil (refer to manual for exact spec) Transmission Fluid Capacity: Approx. 0.15 Liters (refer to manual) 📐 Dimensions Exterior Length: Approx. 1920 mm Width: Approx. 750 mm Height: Approx. 1210 mm Wheelbase: Approx. 1330 mm Ground Clearance: Approx. 130 mm Seat Height: Approx. 790 mm Weights Dry Weight: Approx. 135 kg Curb Weight: Approx. 142 kg Wheels Tires Front Tire Size: 120/70-12 Rear Tire Size: 130/70-12 Wheel Type: Alloy Wheel Bolt Pattern: N/A (Scooter Specific Hubs) 🛡️ Safety Features Ratings Safety Ratings: Not applicable in standard automotive crash test formats; designed for urban mobility safety Active Features Braking System: Front disc brake, Rear drum brake (some markets may have rear disc) Lighting: Halogen headlight, LED tail light (typical) Passive Features Chassis Construction: Steel frame, ABS plastic bodywork Mirrors: Large adjustable mirrors for visibility 💡 Technology Features Infotainment Infotainment System: Basic analog/digital instrument cluster Instrumentation: Speedometer, Odometer, Fuel Gauge, Turn Signal Indicators, High Beam Indicator 🔧 Maintenance Service Intervals First Service: Approx. 1000 km or 1 month Regular Oil Change: Every 3000-5000 km or 6-12 months (refer to manual) Air Filter Cleaning Replacement: Every 3000-6000 km Spark Plug Replacement: Every 5000-8000 km Brake Pad Inspection: Every 3000 km or as needed Valve Clearance Check: Every 6000-10000 km Fluid Specifications Engine Oil: SAE 10W-40 API SG or higher (Synthetic/Semi-Synthetic) Coolant: Ethylene glycol-based coolant, 50/50 mix with distilled water Brake Fluid: DOT 4 Known Issues Common Wear Items: Brake pads, tires, drive belt (CVT), air filter, spark plug Potential Electrical Issues: Corrosion on connectors, rectifier failure (typical for scooters of this era) Carburetor Tuning: May require periodic adjustment or cleaning due to fuel quality variations or age 📚 Vehicle History Brand Heritage Manufacturer: Aprilia (Italy) Brand Focus: Performance motorcycles and scooters Model Evolution Predecessors: Aprilia Habana 125 Key Changes From Previous Models: Increased engine displacement for improved performance, updated styling cues Production Production Years For Model: Introduced in late 1990s, with the 150cc variant gaining popularity subsequently. Manufacturing Location: Primarily Italy, potentially other Piaggio Group facilities 🏆 Awards & Recognition Recognitions Design Awards:...
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Aprilia Habana Mojito 150 2009 Factory Service Repair Manual
🏷️ Basic Information
Identification
Make:
Aprilia
Model:
Habana Mojito 150
Year:
2009
Codes
Chassis Code:
VTC
Engine Code:
AP412M
👋 Introduction
Market Position
Segment:
Premium Scooter
Target Demographic:
Urban commuters seeking style and performance
Competitive Analysis
Competitors:
Vespa LX 150, Kymco Agility 150, Yamaha XMAX 125 (in spirit)
Key Features
Design Philosophy:
Retro-modern styling, inspired by vintage scooters
Distinguishing Characteristics:
Distinctive headlight design, 'Mojito' naming implies a refreshing experience
📋 Manual Details
Coverage Areas
Primary Coverage:
Complete Factory Service Repair
Scope:
All mechanical, electrical, and bodywork aspects
Page Count
Estimated Pages:
Hundreds (printable)
Manual Type
Type:
Factory Service Manual / Workshop Manual
Language
Language:
English
Format
Format:
Downloadable PDF
📖 Manual Coverage
Systems Covered
Engine:
Engine overhaul, component testing, tuning, troubleshooting
Fuel System:
Carburetor (if applicable) or Fuel Injection System, fuel pump, filters, lines
Ignition System:
Spark plugs, ignition coil, CDI unit, timing
Transmission:
Automatic transmission (CVT) operation, maintenance, and repair
Cooling System:
Radiator, fan, coolant flow, thermostat
Exhaust System:
Muffler, catalytic converter (if equipped), exhaust manifold
Brakes:
Front and rear brake systems, hydraulic lines, master cylinder, calipers, pads, discs, bleeding procedures
Suspension:
Front fork, rear shock absorber, swingarm, bearings
Steering:
Handlebars, steering column, head bearings
Electrical System:
Battery, charging system (stator, regulator/rectifier), starter motor, lighting, horn, instrumentation
Wiring Diagrams:
Complete electrical schematics for all systems
Bodywork:
Fairings, panels, seat, fuel tank, chassis components
Lubrication:
Lubrication points, oil types, capacities
Procedures Included
Maintenance:
Regular scheduled maintenance, inspections, adjustments
Troubleshooting:
Diagnostic procedures for common and uncommon issues
Repair:
Detailed step-by-step repair instructions for all components
Rebuild:
Engine and transmission rebuild procedures
Disassembly Assembly:
Complete disassembly and reassembly guides
Specifications Tables:
Torque specifications, clearances, tolerances
Tool Requirements:
Special tools and general tools required for service
Technical Depth
Depth:
Comprehensive (from basic checks to full engine rebuild)
Target Audience:
Professional Technicians and Advanced DIY Mechanics
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Searchable text content
Print Quality
Printability:
High-resolution, printable pages
Binding Type
Binding:
N/A (Digital PDF)
Paper Type
Paper Quality:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Four-stroke, single-cylinder, air-cooled
Displacement:
149.8 cc
Bore X Stroke:
57.5 mm x 57.2 mm
Compression Ratio:
10.2:1
Performance
Horsepower:
Approx. 12.9 HP @ 8500 RPM
Torque:
Approx. 11.7 Nm @ 7000 RPM
Fuel System
Fuel Delivery:
Carburetor (likely a Dell'Orto PHVA 30)
Fuel Type:
Unleaded Gasoline (95 RON recommended)
Fuel Tank Capacity:
Approx. 7.0 Liters
Lubrication
Oil Type:
SAE 10W-40 Synthetic or Semi-Synthetic Motorcycle Oil (API SG or higher)
Oil Capacity:
Approx. 0.9 Liters (without filter change), 1.0 Liters (with filter change)
🔧 Transmission
Standard
Transmission Type:
Automatic (CVT - Continuously Variable Transmission)
Features
Clutch Type:
Automatic centrifugal clutch
Gear Reduction:
Integrated into the CVT system
Final Drive:
Gear drive
Transmission Fluid Type:
Specific CVT fluid or SAE 80W-90 gear oil (refer to manual for exact spec)
Transmission Fluid Capacity:
Approx. 0.15 Liters (refer to manual)
📐 Dimensions
Exterior
Length:
Approx. 1920 mm
Width:
Approx. 750 mm
Height:
Approx. 1210 mm
Wheelbase:
Approx. 1330 mm
Ground Clearance:
Approx. 130 mm
Seat Height:
Approx. 790 mm
Weights
Dry Weight:
Approx. 135 kg
Curb Weight:
Approx. 142 kg
Wheels Tires
Front Tire Size:
120/70-12
Rear Tire Size:
130/70-12
Wheel Type:
Alloy
Wheel Bolt Pattern:
N/A (Scooter Specific Hubs)
🛡️ Safety Features
Ratings
Safety Ratings:
Not applicable in standard automotive crash test formats; designed for urban mobility safety
Active Features
Braking System:
Front disc brake, Rear drum brake (some markets may have rear disc)
Lighting:
Halogen headlight, LED tail light (typical)
Passive Features
Chassis Construction:
Steel frame, ABS plastic bodywork
Mirrors:
Large adjustable mirrors for visibility
💡 Technology Features
Infotainment
Infotainment System:
Basic analog/digital instrument cluster
Instrumentation:
Speedometer, Odometer, Fuel Gauge, Turn Signal Indicators, High Beam Indicator
🔧 Maintenance
Service Intervals
First Service:
Approx. 1000 km or 1 month
Regular Oil Change:
Every 3000-5000 km or 6-12 months (refer to manual)
Air Filter Cleaning Replacement:
Every 3000-6000 km
Spark Plug Replacement:
Every 5000-8000 km
Brake Pad Inspection:
Every 3000 km or as needed
Valve Clearance Check:
Every 6000-10000 km
Fluid Specifications
Engine Oil:
SAE 10W-40 API SG or higher (Synthetic/Semi-Synthetic)
Coolant:
Ethylene glycol-based coolant, 50/50 mix with distilled water
Brake Fluid:
DOT 4
Known Issues
Common Wear Items:
Brake pads, tires, drive belt (CVT), air filter, spark plug
Potential Electrical Issues:
Corrosion on connectors, rectifier failure (typical for scooters of this era)
Carburetor Tuning:
May require periodic adjustment or cleaning due to fuel quality variations or age
📚 Vehicle History
Brand Heritage
Manufacturer:
Aprilia (Italy)
Brand Focus:
Performance motorcycles and scooters
Model Evolution
Predecessors:
Aprilia Habana 125
Key Changes From Previous Models:
Increased engine displacement for improved performance, updated styling cues
Production
Production Years For Model:
Introduced in late 1990s, with the 150cc variant gaining popularity subsequently.
Manufacturing Location:
Primarily Italy, potentially other Piaggio Group facilities
🏆 Awards & Recognition
Recognitions
Design Awards:
While specific awards for the 2009 model might be hard to pinpoint, Aprilia scooters often receive recognition for their styling and Italian design flair.
Ratings
Reliability Ratings:
Generally considered reliable with proper maintenance, typical of European scooters.
Certifications
Emissions Standards:
Meets Euro 3 emissions standards for its production year.
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