Aprilia Leonardo 250 2004 Factory Service Repair Manual
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🏷️ Basic Information
Identification
Make:
Aprilia
Model:
Leonardo
Year:
2004
Engine Displacement Cc:
244
Codes
Engine Code:
M260M
Chassis Code:
MN250
👋 Introduction
Market Position
Position:
Premium scooter offering with strong performance and styling
Competitive Analysis
Competitors:
Piaggio X9, Yamaha Majesty, Kymco Grand Vista
Key Features
Features:
Liquid-cooled engine, aerodynamic design, ample underseat storage
Target Audience
Audience:
Commuters seeking style, comfort, and performance
📋 Manual Details
Coverage Areas
Coverage:
Complete Service and Repair
Page Count
Page Count:
350
Manual Type
Manual Type:
Factory Service Manual
Language
Language:
English
Format
Format:
Digital (PDF)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Full overhaul, disassembly, assembly, component testing
Fuel System:
Carburetor system, fuel pump, fuel lines, fuel tank maintenance
Ignition System:
Ignition coil, spark plug, timing, CDI unit
Cooling System:
Radiator, fan, coolant, water pump
Exhaust System:
Muffler, pipes, catalytic converter inspection
Transmission:
CVT system, belt inspection, clutch, variator servicing
Chassis And Frame:
Frame inspection, alignment checks
Suspension Front:
Telescopic fork service, seals, oil changes, springs
Suspension Rear:
Shock absorber replacement, linkage lubrication
Brakes Front:
Disc brake caliper overhaul, pad replacement, fluid bleeding, master cylinder
Brakes Rear:
Disc brake caliper overhaul, pad replacement, fluid bleeding, master cylinder
Wheels And Tires:
Tire replacement, wheel bearing service, tire pressure
Electrical System:
Wiring diagrams, battery, charging system, starter motor, lighting, horn
Instrumentation:
Speedometer, tachometer, fuel gauge, warning lights
Bodywork And Fairings:
Panel removal, installation, minor body repairs
Procedures Included
Maintenance Schedule:
Detailed recommended service intervals
Troubleshooting:
Diagnostic procedures for common problems, fault finding charts
Repair Procedures:
Step-by-step instructions for all major components
Disassembly Assembly:
Complete guides for engine, transmission, suspension, and brakes
Torque Specifications:
Critical torque values for all fasteners
Wiring Diagrams:
Comprehensive electrical schematics
Technical Depth
Depth:
Comprehensive for mechanics and advanced DIY users
📊 Manual Specifications
File Format
File Format:
PDF
Searchable Text:
Yes
Printable:
Yes
Print Quality
Quality:
High-resolution images and clear text
Binding Type
Binding:
N/A (Digital)
Paper Type
Paper Type:
N/A (Digital)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Four-stroke, liquid-cooled, SOHC, 4-valve
Bore X Stroke Mm:
70.4 x 64.6
Compression Ratio:
10.0:1
Engine Oil Capacity Ml:
1200
Recommended Oil Grade:
Motul 5100 10W-40 or equivalent API SG, JASO MA
Performance
Horsepower Ps:
21.7 @ 7500 rpm (estimated)
Torque Nm:
23.5 @ 5500 rpm (estimated)
Fuel System
Carburetor Type:
Mikuni BS34
Fuel Tank Capacity Liters:
12.5
Fuel Type:
Unleaded gasoline, minimum 90 octane
🔧 Transmission
Standard
Transmission Type:
Automatic CVT (Continuously Variable Transmission)
Features
Drive Type:
Belt drive to rear wheel
Clutch Type:
Automatic centrifugal dry clutch
📐 Dimensions
Exterior
Length Mm:
2150
Width Mm:
760
Height Mm:
1370
Wheelbase Mm:
1510
Seat Height Mm:
760
Weights
Dry Weight Kg:
165
Curb Weight Kg:
178 (estimated)
Max Load Kg:
180
🛡️ Safety Features
Ratings
Crash Test Ratings:
N/A (Motorcycle)
Active Features
Braking System:
Dual hydraulic disc brakes (front and rear)
Tire Type:
Tubeless radial
Passive Features
Lighting:
Halogen headlight, LED taillight
💡 Technology Features
Infotainment
Infotainment System:
Basic analog instrumentation, no advanced infotainment features.
🔧 Maintenance
Service Intervals
Oil Change Km:
Every 4,000 km or 6 months
Air Filter Replacement Km:
Every 8,000 km
Spark Plug Replacement Km:
Every 12,000 km
Cvt Belt Inspection Km:
Every 8,000 km
Brake Fluid Flush Years:
Every 2 years
Fluid Specifications
Coolant Type:
Ethylene glycol-based antifreeze/coolant, 50/50 mix with distilled water
Brake Fluid Type:
DOT 4
Known Issues
Common Issues:
Potential for stator failure, carburetor gumming if fuel sits, CV belt wear.
📚 Vehicle History
Brand Heritage
Heritage:
Aprilia is an Italian manufacturer renowned for its sport motorcycles and scooters, with a history dating back to 1945.
Model Evolution
Evolution:
The Leonardo line was Aprilia's entry into the maxi-scooter segment, known for its blend of performance and comfort. The 250cc model offered a significant upgrade in power and cruising capability over smaller displacement versions.
Production
Production Period:
The Leonardo was produced from 1996 to 2006. The 250cc variant was introduced later in its lifecycle.
Manufacturing Location:
Italy
🏆 Awards & Recognition
Recognitions
Recognitions:
The Leonardo range was generally well-received for its comfort and design, though specific awards are not widely documented.
Basic analog instrumentation, no advanced infotainment features.
🔧 Maintenance
Service Intervals
Oil Change Km:
Every 4,000 km or 6 months
Air Filter Replacement Km:
Every 8,000 km
Spark Plug Replacement Km:
Every 12,000 km
Cvt Belt Inspection Km:
Every 8,000 km
Brake Fluid Flush Years:
Every 2 years
Fluid Specifications
Coolant Type:
Ethylene glycol-based antifreeze/coolant, 50/50 mix with distilled water
Brake Fluid Type:
DOT 4
Known Issues
Common Issues:
Potential for stator failure, carburetor gumming if fuel sits, CV belt wear.
📚 Vehicle History
Brand Heritage
Heritage:
Aprilia is an Italian manufacturer renowned for its sport motorcycles and scooters, with a history dating back to 1945.
Model Evolution
Evolution:
The Leonardo line was Aprilia's entry into the maxi-scooter segment, known for its blend of performance and comfort. The 250cc model offered a significant upgrade in power and cruising capability over smaller displacement versions.
Production
Production Period:
The Leonardo was produced from 1996 to 2006. The 250cc variant was introduced later in its lifecycle.
Manufacturing Location:
Italy
🏆 Awards & Recognition
Recognitions
Recognitions:
The Leonardo range was generally well-received for its comfort and design, though specific awards are not widely documented.