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Aprilia Leonardo 300 2004 Workshop Repair Service Manual

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Basic Information Identification Make: Aprilia Model: Leonardo 300 Year: 2004 Product Name: Aprilia Leonardo 300 2004 Workshop Repair Service Manual PDF Download Introduction Market Position Positioning: The Aprilia Leonardo 300...
Type: Motorcycles
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Sku: 430884
Tags: Aprilia Misc
Aprilia Leonardo 300 2004 Workshop Repair Service Manual
Basic Information
Identification
Make: Aprilia
Model: Leonardo 300
Year: 2004
Product Name: Aprilia Leonardo 300 2004 Workshop Repair Service Manual PDF Download
Introduction
Market Position
Positioning: The Aprilia Leonardo 300 was positioned as a comfortable and capable maxi-scooter, blending practicality for urban commuting with touring potential.
Competitive Analysis
Competitors: Competed with other 250-300cc maxi-scooters from brands like Yamaha (Majesty), Honda (Silver Wing, Reflex), and Suzuki (Burgman).
Key Features
Features: Spacious seating, under-seat storage, effective weather protection, and a robust engine for its class.
Manual Value
Value Proposition: Provides essential technical data for owners and independent mechanics to maintain and repair the Leonardo 300, saving on dealership service costs.
Manual Details
Coverage Areas
Covered Models: All Models, All Engines, All Trim Levels
Covered Transmissions: All Transmissions
Page Count
Estimated Pages: 300-500
Manual Type
Type: Workshop Repair Service Manual
Language
Language: English
Format
Format: PDF Download
Manual Coverage
Systems Covered
Engine: Comprehensive engine overhaul, diagnostics, tuning, and component replacement.
Fuel System: Fuel injection system, fuel pump, injectors, pressure regulator, and tank servicing.
Ignition System: Ignition coils, spark plugs, ECU control, and timing adjustments.
Cooling System: Radiator, coolant pump, thermostat, hoses, and fan operation.
Exhaust System: Exhaust manifold, catalytic converter, muffler, and sensor diagnostics.
Transmission: Automatic transmission (CVT) operation, maintenance, and troubleshooting.
Brakes: Front and rear brake systems, hydraulic lines, calipers, pads, discs, and bleeding procedures.
Suspension: Front telescopic forks, rear shock absorber, and linkage servicing.
Steering: Handlebar assembly, steering stem bearings, and related components.
Electrical System: Wiring diagrams, battery, charging system, lighting, starter motor, and fuses.
Bodywork: Fairings, body panels, seat removal, and minor body repair.
Chassis: Frame inspection, structural integrity, and component mounting.
Wheels And Tires: Wheel bearing replacement, tire pressure, and mounting.
Procedures Included
Maintenance: Regular scheduled maintenance, oil changes, filter replacements, and lubrication.
Troubleshooting: Systematic fault diagnosis for common and complex issues.
Repair: Step-by-step repair instructions for all major mechanical and electrical components.
Rebuilds: Complete engine and transmission rebuild procedures with detailed specifications.
Disassembly And Assembly: Detailed instructions for dismantling and reassembling all vehicle systems.
Wiring Diagrams: Complete and detailed electrical wiring schematics.
Technical Depth
Depth: Comprehensive, from basic maintenance to complete engine rebuilds and advanced diagnostics.
Manual Specifications
File Format
File Type: PDF
Searchable Text: Likely searchable text, allowing for quick information retrieval.
Print Quality
Quality: High-resolution digital files suitable for printing.
Binding Type
Binding: N/A (Digital Download)
Paper Type
Paper: N/A (Digital Download)
Engine Specifications
Primary Engine
Engine Type: Four-stroke, single-cylinder
Displacement: 278cc (approx.)
Bore X Stroke: 75mm x 63mm (typical for this class, specific values in manual)
Cooling System: Liquid-cooled
Valvetrain: SOHC, 4 valves (typical for Aprilia, specific in manual)
Performance
Horsepower: Approx. 20-24 HP (at crankshaft)
Torque: Approx. 24-27 Nm (at crankshaft)
Fuel System
Fuel Delivery: Electronic Fuel Injection (EFI)
Fuel Type: Unleaded Gasoline (95 RON recommended)
Lubrication
Oil Type: SAE 10W-40 Synthetic Motorcycle Oil (API SG or higher)
Oil Capacity: Approx. 1.5 liters (including filter change)
Spark Plug
Recommended Plug: NGK CR8E (or equivalent, verify in manual)
Transmission
Standard
Transmission Type: Automatic Continuously Variable Transmission (CVT)
Optional
Optional Transmissions: N/A (CVT is standard)
Features
Drive System: Belt-driven rear wheel
Transmission Fluid: Specific CVT Fluid (refer to manual for exact specification and capacity)
Dimensions
Exterior
Length: Approx. 2100 mm
Width: Approx. 770 mm
Height: Approx. 1390 mm
Wheelbase: Approx. 1500 mm
Weights
Dry Weight: Approx. 175 kg
Curb Weight: Approx. 185 kg (with fluids)
Payload Capacity: Approx. 150 kg (rider + luggage)
Cargo
Storage: Under-seat storage compartment, glove box.
Safety Features
Ratings
Safety Standards: Meets relevant European safety standards for motorcycles/scooters of its era.
Active Features
Braking System: Disc brakes front and rear, potentially with linked braking or ABS as an option (verify specific 2004 model).
Lighting: Halogen headlights, LED taillight, turn signals.
Passive Features
Frame Construction: Steel tube frame for rigidity and durability.
Ride Comfort: Comfort-oriented seating and suspension for longer rides.
Technology Features
Infotainment
Instrument Panel: Analog/digital combination instrument cluster with speedometer, tachometer, fuel gauge, odometer, trip meter, and warning lights.
Driver Assistance
ABS: ABS may have been an optional feature on some 2004 models; confirmation required via VIN or manual specifics.
Connectivity
Accessories: Likely provision for accessory charging (e.g., 12V socket) and potentially for a GPS mount.
Maintenance
Service Intervals
Oil Change: Every 3,000-5,000 km or annually (refer to manual for exact intervals and conditions).
Air Filter Cleaning: Every 5,000-7,500 km or as needed based on operating conditions.
Spark Plug Replacement: Every 10,000-15,000 km.
Belt Check And Replacement: Inspect belt for wear every 10,000 km, replace every 20,000-30,000 km (or as per manual recommendation).
Fluid Specifications
Coolant Type: Ethylene glycol based coolant, 50/50 mix with distilled water.
Brake Fluid: DOT 4 brake fluid.
Known Issues
Common Problems: Potential for stator/regulator failure, CVT belt wear, minor electrical gremlins, exhaust rust (depending on climate).
Preventative Maintenance: Regularly check battery terminals, clean fuel injectors, and ensure proper coolant levels.
Vehicle History
Brand Heritage
Manufacturer: Aprilia is an Italian manufacturer renowned for its sport motorcycles and scooters, with a strong racing heritage.
Model Evolution
Leonardo Lineup: The Leonardo line was Aprilia's foray into the maxi-scooter market, offering a range of displacements including 125cc, 150cc, 250cc, and 300cc versions over its production run.
Production
Production Period: The Leonardo 300 was produced in the early to mid-2000s, with the 2004 model being a significant iteration.
Awards & Recognition
Recognitions
Awards Received: No widely publicized specific awards for the 2004 Leonardo 300 identified; generally well-regarded within its segment for comfort and performance.
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