🏷️ Basic Information Identification Make: Aprilia Model: Mana 850 Model Variant: NA 850 Mana Product Type: Workshop Repair Manual 👋 Introduction Market Position Positioning: The Aprilia Mana 850 was positioned as a unique, user-friendly motorcycle with an automatic transmission, appealing to riders seeking convenience without sacrificing performance. It bridged the gap between scooters and traditional motorcycles. Competitive Analysis Competitors: Competed with other maxi-scooters and lighter touring motorcycles, offering a distinctive blend of automatic convenience and motorcycle-like ergonomics. Key Features Distinctive Features: The key feature is its sequential automatic transmission (often referred to as a 'Sportgear' or similar, though the Mana used a CVT-like transmission with manual shifting capability), making it exceptionally easy to ride in urban environments and for touring. It also featured a lockable storage compartment under the 'fuel tank'. 📋 Manual Details Coverage Areas Primary Coverage: Engine, Fuel System, Transmission, Chassis, Electrical System, Bodywork, Suspension, Brakes, Cooling, Lubrication, Maintenance, Troubleshooting, Repair Procedures Page Count Estimated Pages: Approximately 300-400 pages (typical for this type of manual) Manual Type Type: Comprehensive Workshop Service & Repair Manual Language Language: English Format Format: Digital (PDF) 📖 Manual Coverage Systems Covered Engine Mechanical: Top-end overhaul (cylinder head, valves, camshafts), bottom-end overhaul (crankshaft, connecting rods, pistons), timing system, cylinder block service, engine assembly/disassembly Fuel System: Fuel injection system (throttle body, injectors, sensors), fuel pump, fuel tank, fuel lines, emissions control system Transmission Drivetrain: Automatic transmission (CVT/Sequential gearbox operation), clutch system, final drive, chain and sprockets (if applicable), gear shifting mechanisms Chassis Frame: Frame inspection and repair, subframe components, mounting points Suspension Steering: Front fork (damper adjustments, oil changes, seal replacement), rear shock absorber, swingarm, steering head bearings, steering linkage Brakes: Brake system components (master cylinders, calipers, brake lines, pads, rotors), bleeding procedures, ABS system diagnostics and repair (if equipped) Electrical System: Battery, charging system (alternator, regulator/rectifier), starting system (starter motor), ignition system, lighting system, instrument cluster, wiring diagrams, ECU diagnostics, sensor testing Bodywork Fairings: Fairing removal and installation, seat assembly, fuel tank removal, accessory mounting points Cooling System: Radiator, cooling fan, thermostat, coolant hoses, coolant specifications Lubrication System: Oil pump, oil passages, oil filter replacement, oil specifications Procedures Included Routine Maintenance: Oil and filter changes, air filter replacement, spark plug service, chain adjustment/lubrication, brake pad inspection, tire pressure checks, coolant level checks Troubleshooting: Diagnostic flowcharts for common problems (starting issues, engine misfires, electrical faults, braking anomalies) Component Replacement: Step-by-step guides for replacing major components like engine parts, transmission elements, suspension parts, brake calipers, and electrical sensors Rebuilding Overhaul: Detailed instructions for engine internal rebuilds, transmission overhauls, and suspension component refurbishment Electrical Diagnostics: Testing of electrical circuits, sensor data analysis, troubleshooting wiring issues using provided diagrams Technical Depth Depth: Comprehensive: Covers everything from basic maintenance to full engine and transmission rebuilds, including advanced diagnostic procedures and torque specifications 📊 Manual Specifications File Format File Type: PDF Searchability: Fully searchable text for quick information retrieval Print Quality Print Readability: High-resolution images, diagrams, and text optimized for printing Binding Type Binding For Print: N/A (Digital Format) Paper Type Paper For Print: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Type: V-twin, four-stroke, liquid-cooled Displacement: 839.3 cc Bore X Stroke: 90 mm x 66 mm Valve Train: SOHC, 4 valves per cylinder Compression Ratio: 9.2:1 Performance Horsepower: Approximately 75 hp @ 8,000 rpm Torque: Approximately 73 Nm (54 lb-ft) @ 6,000 rpm Fuel System Fuel Delivery: Electronic Fuel Injection (MPI - Multi-Point Injection) Fuel Type: Unleaded gasoline Fuel Tank Capacity: 19 liters (approx. 5.0 US gallons) 🔧 Transmission Standard Type: CVT (Continuously Variable Transmission) with manual sequential shifting mode (e.g., 'Sportgear' or similar electronic control) Optional Optional Gearbox: N/A (Standard CVT) Features Transmission Modes: Automatic (fully automatic operation), Manual (sequential shift with handlebar controls) Transmission Fluid Type: Specific CVT fluid (refer to manual for exact specification/part number) 📐 Dimensions Exterior Length: Approximately 2200 mm (86.6 in) Width: Approximately 820 mm (32.3 in) Height: Approximately 1230 mm (48.4 in) Wheelbase: Approximately 1500 mm (59.1 in) Weights Dry Weight: Approximately 230 kg (507 lbs) Wet Weight: Approximately 235 kg (518 lbs) 🛡️ Safety Features Ratings Crash Test Rating: N/A (Motorcycle safety is not rated by traditional automotive crash test agencies) Active Features Braking System: Dual front disc brakes, single rear disc brake. Optional ABS available on some models/trims. ABS: Optional Anti-lock Braking System (ABS) Passive Features Lighting: Halogen headlights, LED taillight 💡 Technology Features Infotainment Instrument Cluster: Digital LCD display providing speed, RPM, gear selection, fuel level, engine temperature, trip meters, clock, and diagnostic indicators. Driver Assistance ABS System: Optional ABS system for enhanced braking safety, which requires specific diagnostic procedures for calibration and troubleshooting. Connectivity Diagnostic Port: On-board diagnostic (OBD) port for connecting diagnostic tools, allowing for error code reading and data monitoring of engine and transmission systems. 🔧 Maintenance Service Intervals Engine Oil Filter Change: Every 6,000...
The Aprilia Mana 850 was positioned as a unique, user-friendly motorcycle with an automatic transmission, appealing to riders seeking convenience without sacrificing performance. It bridged the gap between scooters and traditional motorcycles.
Competitive Analysis
Competitors:
Competed with other maxi-scooters and lighter touring motorcycles, offering a distinctive blend of automatic convenience and motorcycle-like ergonomics.
Key Features
Distinctive Features:
The key feature is its sequential automatic transmission (often referred to as a 'Sportgear' or similar, though the Mana used a CVT-like transmission with manual shifting capability), making it exceptionally easy to ride in urban environments and for touring. It also featured a lockable storage compartment under the 'fuel tank'.
Oil and filter changes, air filter replacement, spark plug service, chain adjustment/lubrication, brake pad inspection, tire pressure checks, coolant level checks
Troubleshooting:
Diagnostic flowcharts for common problems (starting issues, engine misfires, electrical faults, braking anomalies)
Component Replacement:
Step-by-step guides for replacing major components like engine parts, transmission elements, suspension parts, brake calipers, and electrical sensors
Rebuilding Overhaul:
Detailed instructions for engine internal rebuilds, transmission overhauls, and suspension component refurbishment
Electrical Diagnostics:
Testing of electrical circuits, sensor data analysis, troubleshooting wiring issues using provided diagrams
Technical Depth
Depth:
Comprehensive: Covers everything from basic maintenance to full engine and transmission rebuilds, including advanced diagnostic procedures and torque specifications
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Fully searchable text for quick information retrieval
Print Quality
Print Readability:
High-resolution images, diagrams, and text optimized for printing
CVT (Continuously Variable Transmission) with manual sequential shifting mode (e.g., 'Sportgear' or similar electronic control)
Optional
Optional Gearbox:
N/A (Standard CVT)
Features
Transmission Modes:
Automatic (fully automatic operation), Manual (sequential shift with handlebar controls)
Transmission Fluid Type:
Specific CVT fluid (refer to manual for exact specification/part number)
📐 Dimensions
Exterior
Length:
Approximately 2200 mm (86.6 in)
Width:
Approximately 820 mm (32.3 in)
Height:
Approximately 1230 mm (48.4 in)
Wheelbase:
Approximately 1500 mm (59.1 in)
Weights
Dry Weight:
Approximately 230 kg (507 lbs)
Wet Weight:
Approximately 235 kg (518 lbs)
🛡️ Safety Features
Ratings
Crash Test Rating:
N/A (Motorcycle safety is not rated by traditional automotive crash test agencies)
Active Features
Braking System:
Dual front disc brakes, single rear disc brake. Optional ABS available on some models/trims.
ABS:
Optional Anti-lock Braking System (ABS)
Passive Features
Lighting:
Halogen headlights, LED taillight
💡 Technology Features
Infotainment
Instrument Cluster:
Digital LCD display providing speed, RPM, gear selection, fuel level, engine temperature, trip meters, clock, and diagnostic indicators.
Driver Assistance
ABS System:
Optional ABS system for enhanced braking safety, which requires specific diagnostic procedures for calibration and troubleshooting.
Connectivity
Diagnostic Port:
On-board diagnostic (OBD) port for connecting diagnostic tools, allowing for error code reading and data monitoring of engine and transmission systems.
🔧 Maintenance
Service Intervals
Engine Oil Filter Change:
Every 6,000 km (3,700 miles) or 12 months, whichever comes first.
Air Filter Check:
Every 6,000 km (3,700 miles), replace as needed.
Spark Plug Replacement:
Refer to manual for specific interval, typically around 12,000-24,000 km (7,500-15,000 miles).
Coolant Flush:
Every 24,000 km (15,000 miles) or 24 months.
Brake Fluid Change:
Every 24,000 km (15,000 miles) or 24 months.
Fluid Specifications
Engine Oil Type:
Fully synthetic motorcycle oil, API SG or higher, SAE 10W-40 or 15W-50 (verify specific viscosity recommendation in manual based on climate).
Engine Oil Capacity:
Approximately 2.4 liters (2.5 US quarts) with filter change.
Coolant Type:
Ethylene glycol based coolant, 50% mixture with distilled water.
Brake Fluid Type:
DOT 4 hydraulic brake fluid.
Known Issues
Common Wear Items:
CVT belt wear (regular inspection and replacement is crucial), regulator/rectifier failures (common in many Aprilias), front fork seal leaks.
Electrical Gremlins:
Can sometimes experience minor electrical glitches if not properly maintained, especially related to battery connections and grounds.
Throttle Response:
Some riders have reported slight hesitancy in throttle response at low RPMs; thorough fuel system cleaning and sensor checks can often resolve this.
📚 Vehicle History
Brand Heritage
Manufacturer Origin:
Aprilia is an Italian manufacturer known for its performance-oriented motorcycles and scooters, with a strong heritage in racing.
Model Evolution
Mana Development:
The Mana 850 was conceived to offer a more accessible and versatile motorcycle experience, integrating automatic transmission technology into a sporty motorcycle platform. It aimed to attract a broader audience.
Production
Production Years:
Introduced around 2007/2008, with production continuing for several years. Specific model year variations may exist.
Manufacturing Location:
Italy
🏆 Awards & Recognition
Recognitions
Industry Awards:
While specific awards might not be widely publicized, the Mana 850 was recognized for its innovative approach to motorcycle usability and its unique automatic transmission system.
Ratings
Rider Reviews:
Generally well-received by riders who appreciated its ease of use, comfortable ergonomics for commuting and touring, and distinctive styling. Performance critiques sometimes focused on the CVT's feel compared to traditional transmissions.