🏷️ Basic Information Identification Make: Aprilia Model: Pegaso 650 Year: 1997 Codes Model Code: Often designated by chassis VIN sequences, specific to Aprilia for the Pegaso line. 👋 Introduction Market Position Positioning: The Aprilia Pegaso 650 was positioned as an accessible, versatile adventure touring motorcycle, blending on-road comfort with light off-road capability. This manual caters to owners seeking to maintain or repair their machine themselves. Competitive Analysis Competition: Competed against models like the BMW F650 Funduro, Kawasaki KLR650, and Suzuki DR650 in the dual-sport/adventure touring segment. Key Features Vehicle Highlights: Single-cylinder Rotax engine (known for durability and torque), comfortable ergonomics, capable suspension for varied terrain, and classic Aprilia styling. 📋 Manual Details Coverage Areas Primary Coverage: Maintenance, repair, and troubleshooting for the 1997 Aprilia Pegaso 650. Secondary Coverage: Electrical system diagnostics, chassis components, bodywork, and specifications. Page Count Estimated Pages: Likely between 200-400 pages, typical for a comprehensive service manual of this era. Manual Type Type: Service Repair Manual Language Language: English (most common for international distribution, though Italian origin may suggest Italian versions exist) Format Format: Likely a digital format (PDF) for ease of distribution and searchability, though printed versions were standard. 📖 Manual Coverage Systems Covered Engine Mechanical: Detailed procedures for engine disassembly, assembly, inspection, and component replacement (e.g., piston rings, valves, camshaft). Fuel System: Carburetor (likely Mikuni BSR42) adjustment, cleaning, rebuild, fuel pump, and fuel lines. Ignition System: Spark plug specifications, ignition timing, coil testing, and CDI unit diagnostics. Cooling System: Radiator, coolant, fan operation, thermostat replacement, and flushing procedures. Exhaust System: Inspection, gasket replacement, and potential component diagnostics. Transmission: Clutch operation, gear shifting mechanisms, transmission oil specifications and replacement, gearbox disassembly and assembly. Suspension: Front fork (likely upside-down type) servicing, oil replacement, seal replacement, rear shock absorber adjustment and removal. Brakes: Brake fluid specifications, bleeding procedures, pad replacement, caliper servicing, disc inspection, and master cylinder diagnostics. Electrical System: Wiring diagrams, component testing (lights, horn, starter, charging system), battery maintenance, fuse identification and replacement. Chassis And Frame: Frame inspection, steering head bearing service, wheel bearing replacement, spoke tensioning. Bodywork And Fairings: Fairing removal and installation, seat removal, minor bodywork repair guidance. Procedures Included Routine Maintenance: Oil and filter changes, air filter cleaning/replacement, spark plug gap adjustment, chain lubrication and adjustment, brake checks. Troubleshooting: Systematic diagnostic procedures for common issues (e.g., starting problems, poor running, electrical faults). Engine Rebuild: Detailed instructions for engine overhaul, including torque specifications and critical clearances. Suspension Servicing: Fork seal replacement, oil level adjustment, rear shock servicing. Electrical Diagnostics: Testing relays, solenoids, charging system components, and interpreting wiring diagrams. Brake System Maintenance: Bleeding, pad and fluid replacement, caliper overhaul. Technical Depth Depth Of Information: Comprehensive, covering everything from basic adjustments to complete engine and component overhauls. Diagnostic Capabilities: Detailed fault finding charts and diagnostic procedures for common and uncommon issues. Component Specifications: Precise measurements, tolerances, torque values, and wear limits for all major components. 📊 Manual Specifications File Format Digital Format Details: Searchable PDF with bookmarked sections for easy navigation. May include high-resolution scans of original factory manuals. Print Quality Print Quality Description: If printed, expect clear black and white diagrams and text, suitable for workshop use. High-quality paper stock often used. Binding Type Binding Description: If printed, typically a spiral-bound or comb-bound format for lay-flat use in a workshop environment. Paper Type Paper Description: Durable paper stock resistant to grease and workshop chemicals, or standard quality for digital reproduction. ⚙️ Engine Specifications Primary Engine Engine Type: 4-stroke, single-cylinder, liquid-cooled, DOHC (Double Overhead Camshaft) Displacement: 652 cc Bore X Stroke: 100 mm x 83.6 mm Compression Ratio: 9.5:1 (typical for this engine) Performance Horsepower Output: Approx. 49 hp @ 6,250 rpm (actual figures may vary slightly by market/tuning) Torque Output: Approx. 60 Nm (44 lb-ft) @ 4,000 rpm Fuel System Carburetor Type: Mikuni BSR42 CV (Constant Velocity) carburetor Fuel Type: Unleaded gasoline, minimum 91 RON (87 AKI) Lubrication System Oil Type: SAE 10W-40 or 15W-50, JASO MA certified motorcycle oil Oil Capacity: Approx. 2.5 liters (2.6 US qt) with filter change Cooling System Coolant Type: Ethylene glycol based antifreeze mixture (50/50 with distilled water) 🔧 Transmission Standard Transmission Type: 5-speed constant mesh Clutch Type: Wet, multi-plate, cable-operated Features Final Drive: O-ring sealed chain drive Transmission Oil: SAE 75W-90 or 80W-90 GL-5 gear oil 📐 Dimensions Exterior Overall Length: Approx. 2,230 mm (87.8 in) Overall Width: Approx. 840 mm (33.1 in) Seat Height: Approx. 870 mm (34.3 in) Weights Dry Weight: Approx. 183 kg (403 lbs) Wet Weight: Approx. 200 kg (441 lbs) (estimated, with fluids) Fuel Capacity: 22 liters (5.8 US gal) Wheels And Tires Front Wheel Size: 19-inch Rear Wheel Size: 17-inch Front Tire Size: 100/90-19 (typical) Rear Tire Size: 130/80-17 (typical) Dimensions Wheelbase: Approx. 1,470 mm (57.9 in) 🛡️ Safety Features Ratings Safety Certifications: As a motorcycle, it conforms to applicable international...
Often designated by chassis VIN sequences, specific to Aprilia for the Pegaso line.
👋 Introduction
Market Position
Positioning:
The Aprilia Pegaso 650 was positioned as an accessible, versatile adventure touring motorcycle, blending on-road comfort with light off-road capability. This manual caters to owners seeking to maintain or repair their machine themselves.
Competitive Analysis
Competition:
Competed against models like the BMW F650 Funduro, Kawasaki KLR650, and Suzuki DR650 in the dual-sport/adventure touring segment.
Key Features
Vehicle Highlights:
Single-cylinder Rotax engine (known for durability and torque), comfortable ergonomics, capable suspension for varied terrain, and classic Aprilia styling.
📋 Manual Details
Coverage Areas
Primary Coverage:
Maintenance, repair, and troubleshooting for the 1997 Aprilia Pegaso 650.
Secondary Coverage:
Electrical system diagnostics, chassis components, bodywork, and specifications.
Page Count
Estimated Pages:
Likely between 200-400 pages, typical for a comprehensive service manual of this era.
Manual Type
Type:
Service Repair Manual
Language
Language:
English (most common for international distribution, though Italian origin may suggest Italian versions exist)
Format
Format:
Likely a digital format (PDF) for ease of distribution and searchability, though printed versions were standard.
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Detailed procedures for engine disassembly, assembly, inspection, and component replacement (e.g., piston rings, valves, camshaft).
Approx. 49 hp @ 6,250 rpm (actual figures may vary slightly by market/tuning)
Torque Output:
Approx. 60 Nm (44 lb-ft) @ 4,000 rpm
Fuel System
Carburetor Type:
Mikuni BSR42 CV (Constant Velocity) carburetor
Fuel Type:
Unleaded gasoline, minimum 91 RON (87 AKI)
Lubrication System
Oil Type:
SAE 10W-40 or 15W-50, JASO MA certified motorcycle oil
Oil Capacity:
Approx. 2.5 liters (2.6 US qt) with filter change
Cooling System
Coolant Type:
Ethylene glycol based antifreeze mixture (50/50 with distilled water)
🔧 Transmission
Standard
Transmission Type:
5-speed constant mesh
Clutch Type:
Wet, multi-plate, cable-operated
Features
Final Drive:
O-ring sealed chain drive
Transmission Oil:
SAE 75W-90 or 80W-90 GL-5 gear oil
📐 Dimensions
Exterior
Overall Length:
Approx. 2,230 mm (87.8 in)
Overall Width:
Approx. 840 mm (33.1 in)
Seat Height:
Approx. 870 mm (34.3 in)
Weights
Dry Weight:
Approx. 183 kg (403 lbs)
Wet Weight:
Approx. 200 kg (441 lbs) (estimated, with fluids)
Fuel Capacity:
22 liters (5.8 US gal)
Wheels And Tires
Front Wheel Size:
19-inch
Rear Wheel Size:
17-inch
Front Tire Size:
100/90-19 (typical)
Rear Tire Size:
130/80-17 (typical)
Dimensions
Wheelbase:
Approx. 1,470 mm (57.9 in)
🛡️ Safety Features
Ratings
Safety Certifications:
As a motorcycle, it conforms to applicable international safety standards for two-wheeled vehicles of its class.
Active Features
Braking System:
Disc brakes front and rear. Front typically dual discs, rear single disc.
Passive Features
Lighting:
Headlight, taillight, brake lights, turn signals, and instrument cluster illumination.
Chassis Design:
Steel tube frame providing rigidity and rider protection.
💡 Technology Features
Infotainment
Instrument Cluster:
Analog speedometer, tachometer, odometer, trip meter, and indicator lights for turn signals, high beam, neutral, oil pressure, and engine temperature (if applicable).
Driver Assistance
ABS Availability:
ABS was an optional feature on some Pegaso models, but likely not standard on the 1997 model. Manual will indicate if applicable.
Connectivity
Connectivity Features:
None, as this is a 1997 model motorcycle. Focus is purely on mechanical and electrical operation.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000-7,500 km (3,000-5,000 miles) or annually, whichever comes first. Check manual for exact recommendation.
Air Filter Service:
Inspect every 5,000 km (3,000 miles), clean or replace as needed. Check manual for specific interval.
Spark Plug Replacement:
Typically every 10,000-15,000 km (6,000-9,000 miles). Consult manual for specific plug type and gap.
Chain Maintenance:
Lubricate and adjust chain every 1,000 km (600 miles) or after riding in wet conditions. Check for wear and tension regularly.
Valve Clearance Check:
Typically at 10,000-20,000 km (6,000-12,000 miles) intervals. Critical for engine performance and longevity.
Fluid Specifications
Engine Oil Spec:
SAE 10W-40 or 15W-50, API SG/SH or higher, JASO MA certified
Brake Fluid Spec:
DOT 4 or DOT 5.1 (check manual for precise recommendation, typically DOT 4 is used).
Coolant Spec:
50% Ethylene Glycol Antifreeze / 50% Distilled Water
Fork Oil Spec:
Typically SAE 7.5W or 10W fork oil. Capacity will be specified in the manual.
Known Issues
Common Wear Items:
Clutch plates, wheel bearings, steering head bearings, fork seals, and exhaust gaskets can be common wear items over time.
Electrical Concerns:
While generally robust, electrical connections and regulators can be points of attention on older bikes. The manual's electrical diagnostics are invaluable.
Carburetor Idling:
The Mikuni BSR42 carburetor can sometimes require fine-tuning for smooth idling, especially with age and use. Manual will detail adjustment procedures.
📚 Vehicle History
Brand Heritage
Aprilia Legacy:
Aprilia is an Italian manufacturer renowned for its sporty motorcycles and racing heritage, particularly in smaller displacement classes and off-road racing.
Model Evolution
Pegaso Lineage:
The Pegaso line, particularly the 650, debuted in the early 1990s and was Aprilia's foray into the adventure touring segment, utilizing the robust Rotax engine.
1997 Updates:
The 1997 model year typically represents refinements to earlier versions, potentially including minor styling tweaks, improved suspension components, or updated electrical systems based on owner feedback.
Production
Manufacturing Location:
Italy
🏆 Awards & Recognition
Recognitions
Motorcycle Reviews:
While specific awards for the 1997 model are rare, the Pegaso 650 was generally well-regarded for its versatility, comfortable riding position, and the reliability of its Rotax engine, making it a popular choice for touring and commuting.
Ratings
Owner Satisfaction:
Owner satisfaction with the Pegaso 650 often centered on its practicality and the strong performance of the single-cylinder engine, though some found the initial styling polarizing.