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Aprilia Pegaso 650 Strada Trail 2005 Factory Service Repair Manual

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Basic Information Identification Make: Aprilia Model: Pegaso 650 Strada / Trail Year: 2005 Generation Generation: Second Generation Pegaso 650 Codes Engine Code: Rotax 654 E Introduction Market Position Market Position: A comprehensive, dealer-level workshop manual for owners and independent mechanics seeking in-depth repair and maintenance information for the 2005 Aprilia Pegaso 650 Strada and Trail models. Competitive Analysis Competitive Analysis: Offers parity with official Aprilia workshop manuals, providing a cost-effective alternative for accessing factory-level repair data. Directly competes with other aftermarket service manuals by offering detailed technical specifications and procedures. Key Features Key Features: Complete workshop procedures, step-by-step diagrams, electrical diagrams, torque settings, fluid capacities, lubricant specifications, and regular service intervals. User-friendly interface and comprehensive coverage. Manual Details Coverage Areas Coverage Areas: Comprehensive coverage of all workshop procedures including general information, technical data, maintenance, fuel system, engine, cycle parts, and electrical systems. Page Count Page Count: Not specified in product information, but described as 'complete' and 'packed with all the information you need'. Manual Type Manual Type: Factory Service Repair Manual Language Language: English (inferred from product description) Format Format: PDF Manual Coverage Systems Covered Systems Covered: Engine, Fuel System (Injection), Lubrication, Cooling, Chassis, Suspension (Front Fork), Steering, Brakes (Front & Rear), Electrical System, Wiring Diagrams. Cycle Parts: Covers outer structures, front fork assembly and maintenance, and steering bearings. Procedures Included Procedures Included: Engine oil and filter change, air filter cleaning, coolant change, valve clearance adjustment, brake system maintenance, lubrication, steering bearing service, detailed electrical troubleshooting, component checking, running-in procedures. Troubleshooting: The manual's structure implies detailed troubleshooting guidance for various systems and common issues. Technical Depth Technical Depth: Detailed step-by-step diagrams and instructions for all workshop procedures, including torque settings, fluid capacities, and electrical diagrams, suitable for both basic maintenance and advanced repairs. Equivalent to official dealer workshop manuals. Electrical Diagnostics: Detailed electrical system coverage including component checking and comprehensive wiring diagrams for accurate troubleshooting. Manual Specifications File Format File Format: PDF Software Requirements: Adobe PDF Reader, WinZip Interactivity: Zoom In/Out functionality Compatibility: All Versions of Windows & Mac Print Quality Print Quality: High-resolution digital format, enabling clear printing of diagrams and text. Binding Type Binding Type: N/A (Digital PDF format) Paper Type Paper Type: N/A (Digital PDF format) Engine Specifications Primary Engine Engine Type: Single-cylinder, four-stroke, liquid-cooled Engine Displacement: 652 cc Engine Bore X Stroke: 100 mm x 83 mm (typical for Rotax 654) Engine Compression Ratio: 10.0:1 (typical for Rotax 654) Engine Valve Train: SOHC, 4 valves per cylinder Engine Power Output: Approx. 48 HP (35 kW) at 7000 rpm (typical for 2005 model) Engine Torque: Approx. 60 Nm (44 lb-ft) at 5500 rpm (typical for 2005 model) Performance Engine Cooling System: Liquid-cooled Engine Design: The Rotax 654 engine is known for its reliability and adaptability, powering various adventure and supermoto style motorcycles. Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded Gasoline Lubrication Oil Capacity: Refer to manual for exact specification (typically around 2.0 - 2.5 liters) Oil Filter Part Number: Specific to Aprilia, requires manual lookup Recommended Oil Viscosity: Refer to manual for specific viscosity grade (e.g., 10W-40 or 15W-50) Transmission Standard Transmission Type: 5-speed manual Clutch Type: Wet, multi-plate Features Final Drive: Chain drive Dimensions Exterior Wheelbase: 1475 mm (approx. for Strada), 1485 mm (approx. for Trail) Weights Dry Weight: Approx. 168 kg (Strada), 174 kg (Trail) Fuel Tank Capacity: 14 Liters Safety Features Active Features Front Brake: Hydraulic disc brake, dual piston caliper Rear Brake: Hydraulic disc brake, single piston caliper Passive Features Lighting: Halogen headlight, LED tail light Instrument Panel Indicators: Includes speed, tachometer, fuel level, coolant temperature, warning lights for oil pressure, neutral, high beam, turn signals. Technology Features Infotainment Infotainment System: N/A (motorcycle, no infotainment system) Driver Assistance Driver Assistance Features: N/A (motorcycle, no advanced driver assistance features) Connectivity Connectivity Options: N/A (motorcycle, no connectivity options) Maintenance Service Intervals Regular Service Intervals Chart: Detailed chart provided in the manual, covering checks and replacements at specific mileage or time intervals. Engine Oil Change Interval: Refer to manual for specific interval (typically 5,000-7,500 km or annually) Air Filter Cleaning Interval: Refer to manual for specific interval (e.g., every 7,500 km or annually) Valve Clearance Check Interval: Refer to manual for specific interval (e.g., every 10,000-15,000 km) Fluid Specifications Lubricant Table: Comprehensive lubricant table specifying recommended oils for engine, gearbox, and other components. Coolant Type: Ethylene glycol-based antifreeze/coolant with corrosion inhibitors (refer to manual for specific formulation). Brake Fluid Type: DOT 4 (refer to manual for confirmation) Transmission Oil Type: Refer to manual for specific transmission oil grade and capacity. Known Issues Common Issues Addressed: The manual likely covers common wear items and potential issues specific to this model, such as fuel injector cleaning, spark plug replacement, and general electrical system checks. Specific issues are detailed within the repair procedures. Vehicle History...
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Aprilia Pegaso 650 Strada Trail 2005 Factory Service Repair Manual
Basic Information
Identification
Make: Aprilia
Model: Pegaso 650 Strada / Trail
Year: 2005
Generation
Generation: Second Generation Pegaso 650
Codes
Engine Code: Rotax 654 E
Introduction
Market Position
Market Position: A comprehensive, dealer-level workshop manual for owners and independent mechanics seeking in-depth repair and maintenance information for the 2005 Aprilia Pegaso 650 Strada and Trail models.
Competitive Analysis
Competitive Analysis: Offers parity with official Aprilia workshop manuals, providing a cost-effective alternative for accessing factory-level repair data. Directly competes with other aftermarket service manuals by offering detailed technical specifications and procedures.
Key Features
Key Features: Complete workshop procedures, step-by-step diagrams, electrical diagrams, torque settings, fluid capacities, lubricant specifications, and regular service intervals. User-friendly interface and comprehensive coverage.
Manual Details
Coverage Areas
Coverage Areas: Comprehensive coverage of all workshop procedures including general information, technical data, maintenance, fuel system, engine, cycle parts, and electrical systems.
Page Count
Page Count: Not specified in product information, but described as 'complete' and 'packed with all the information you need'.
Manual Type
Manual Type: Factory Service Repair Manual
Language
Language: English (inferred from product description)
Format
Format: PDF
Manual Coverage
Systems Covered
Systems Covered: Engine, Fuel System (Injection), Lubrication, Cooling, Chassis, Suspension (Front Fork), Steering, Brakes (Front & Rear), Electrical System, Wiring Diagrams.
Cycle Parts: Covers outer structures, front fork assembly and maintenance, and steering bearings.
Procedures Included
Procedures Included: Engine oil and filter change, air filter cleaning, coolant change, valve clearance adjustment, brake system maintenance, lubrication, steering bearing service, detailed electrical troubleshooting, component checking, running-in procedures.
Troubleshooting: The manual's structure implies detailed troubleshooting guidance for various systems and common issues.
Technical Depth
Technical Depth: Detailed step-by-step diagrams and instructions for all workshop procedures, including torque settings, fluid capacities, and electrical diagrams, suitable for both basic maintenance and advanced repairs. Equivalent to official dealer workshop manuals.
Electrical Diagnostics: Detailed electrical system coverage including component checking and comprehensive wiring diagrams for accurate troubleshooting.
Manual Specifications
File Format
File Format: PDF
Software Requirements: Adobe PDF Reader, WinZip
Interactivity: Zoom In/Out functionality
Compatibility: All Versions of Windows & Mac
Print Quality
Print Quality: High-resolution digital format, enabling clear printing of diagrams and text.
Binding Type
Binding Type: N/A (Digital PDF format)
Paper Type
Paper Type: N/A (Digital PDF format)
Engine Specifications
Primary Engine
Engine Type: Single-cylinder, four-stroke, liquid-cooled
Engine Displacement: 652 cc
Engine Bore X Stroke: 100 mm x 83 mm (typical for Rotax 654)
Engine Compression Ratio: 10.0:1 (typical for Rotax 654)
Engine Valve Train: SOHC, 4 valves per cylinder
Engine Power Output: Approx. 48 HP (35 kW) at 7000 rpm (typical for 2005 model)
Engine Torque: Approx. 60 Nm (44 lb-ft) at 5500 rpm (typical for 2005 model)
Performance
Engine Cooling System: Liquid-cooled
Engine Design: The Rotax 654 engine is known for its reliability and adaptability, powering various adventure and supermoto style motorcycles.
Fuel System
Fuel Delivery: Electronic Fuel Injection (EFI)
Fuel Type: Unleaded Gasoline
Lubrication
Oil Capacity: Refer to manual for exact specification (typically around 2.0 - 2.5 liters)
Oil Filter Part Number: Specific to Aprilia, requires manual lookup
Recommended Oil Viscosity: Refer to manual for specific viscosity grade (e.g., 10W-40 or 15W-50)
Transmission
Standard
Transmission Type: 5-speed manual
Clutch Type: Wet, multi-plate
Features
Final Drive: Chain drive
Dimensions
Exterior
Wheelbase: 1475 mm (approx. for Strada), 1485 mm (approx. for Trail)
Weights
Dry Weight: Approx. 168 kg (Strada), 174 kg (Trail)
Fuel Tank Capacity: 14 Liters
Safety Features
Active Features
Front Brake: Hydraulic disc brake, dual piston caliper
Rear Brake: Hydraulic disc brake, single piston caliper
Passive Features
Lighting: Halogen headlight, LED tail light
Instrument Panel Indicators: Includes speed, tachometer, fuel level, coolant temperature, warning lights for oil pressure, neutral, high beam, turn signals.
Technology Features
Infotainment
Infotainment System: N/A (motorcycle, no infotainment system)
Driver Assistance
Driver Assistance Features: N/A (motorcycle, no advanced driver assistance features)
Connectivity
Connectivity Options: N/A (motorcycle, no connectivity options)
Maintenance
Service Intervals
Regular Service Intervals Chart: Detailed chart provided in the manual, covering checks and replacements at specific mileage or time intervals.
Engine Oil Change Interval: Refer to manual for specific interval (typically 5,000-7,500 km or annually)
Air Filter Cleaning Interval: Refer to manual for specific interval (e.g., every 7,500 km or annually)
Valve Clearance Check Interval: Refer to manual for specific interval (e.g., every 10,000-15,000 km)
Fluid Specifications
Lubricant Table: Comprehensive lubricant table specifying recommended oils for engine, gearbox, and other components.
Coolant Type: Ethylene glycol-based antifreeze/coolant with corrosion inhibitors (refer to manual for specific formulation).
Brake Fluid Type: DOT 4 (refer to manual for confirmation)
Transmission Oil Type: Refer to manual for specific transmission oil grade and capacity.
Known Issues
Common Issues Addressed: The manual likely covers common wear items and potential issues specific to this model, such as fuel injector cleaning, spark plug replacement, and general electrical system checks. Specific issues are detailed within the repair procedures.
Vehicle History
Brand Heritage
Brand Heritage: Aprilia, an Italian manufacturer, has a rich history in motorcycle racing and performance-oriented road bikes, known for innovative engineering and sporty designs.
Model Evolution
Model Evolution: The Pegaso 650 was first introduced in 1992. The 2005 models represent the second generation, significantly updated with fuel injection and distinct Strada (supermoto) and Trail (adventure touring) variants.
Production
Production Period: The second generation Pegaso 650, including the 2005 model, was produced from approximately 2003 to 2009.
Technical Data
Engine Details
Spark Plug Type: Refer to manual for specific spark plug type and gap
Cooling System Capacity: Refer to manual for specific capacity
Chassis Details
Front Fork Type: Telescopic upside-down fork (Marzocchi or similar)
Rear Suspension: Monoshock with adjustable preload and rebound damping
Wheel Tire Specs
Front Wheel Size: 17-inch (Strada), 19-inch (Trail)
Rear Wheel Size: 17-inch
Front Tire Size: 120/60-17 (Strada), 100/90-19 (Trail)
Rear Tire Size: 160/60-17
Wheel Bolt Pattern: N/A (Motorcycle specific hub mounting)
Torque Specifications
Torque Settings: Comprehensive list of torque settings for critical fasteners throughout the motorcycle, essential for safe and correct assembly/disassembly.
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