Aprilia Pegaso 655 1995-2000 All Service Repair Manual
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🏷️ Basic Information Identification Make: Aprilia Model: Pegaso 655 Model Years Covered: 1995, 1996, 1997, 1998, 1999, 2000 Codes Engine Code: Likely Rotax 654cc Single-Cylinder (Specific factory code not provided, but commonly associated with Aprilia models of this era) 👋 Introduction Market Position Target Audience: Aprilia Pegaso 655 owners and independent motorcycle technicians seeking to perform their own repairs and maintenance. Key Features Manual Benefits: Enables DIY repairs, cost savings, in-depth vehicle knowledge, convenience, and accessibility for anytime/anywhere repairs. Instructional Style: Written by experienced technicians, providing clear, step-by-step instructions and valuable tips for users of all skill levels. Competitive Analysis Value Proposition: Provides essential technical data and procedural guidance to empower owners and technicians, offering a cost-effective alternative to professional servicing. 📋 Manual Details Coverage Areas Coverage Summary: Comprehensive service and repair for all aspects of the Aprilia Pegaso 655 from 1995-2000. Page Count Estimated Page Count: Detailed page count not specified, but typical for a comprehensive workshop manual is 300-600 pages. Manual Type Manual Type: Service and Repair Manual Language Language: English Format Format: Downloadable PDF Searchability: PDF format typically allows for text searching of keywords, making it easier to find specific information. 📖 Manual Coverage Systems Covered Covered Systems: General Maintenance, Troubleshooting, Engine Service/Repair, Transmission Service/Repair, Brake System, Wiring Diagram, Electrical System, Suspension, Periodic Lubrication, Steering, Cooling System, Fuel Injection/Fuel System, Emission System, Engine Control System, Chassis/Body, Restraint System, Axle. Suspension Details: Front: Telescopic forks (likely Marzocchi or Paioli), Rear: Monoshock with adjustable pre-load and rebound damping. Chassis Body Details: Includes body panel removal/installation, fairing, seat, fuel tank, and frame inspections. Procedures Included Included Procedures: Disassembly, reassembly, repair, service, maintenance, refurbishment, renovation, mending, fixing, diagnostics, inspections, adjustments, replacements. Engine Repair Procedures: Detailed steps for cylinder head removal, piston and ring replacement, crankshaft inspection, valve timing, and camshaft removal/installation. Electrical System Procedures: Covers starter motor, alternator, battery maintenance, ignition system components, lighting circuits, and troubleshooting of electrical faults using wiring diagrams. Technical Depth Depth Of Coverage: Covers all aspects from routine maintenance and troubleshooting to in-depth engine, transmission, and electrical system repairs. Includes detailed diagrams and specifications. Torque Specifications: Crucial torque values for critical engine, chassis, and suspension fasteners are provided for accurate assembly. Special Tools: Identifies any specialized tools required for specific repair procedures, such as valve spring compressors or specialized pullers. 📊 Manual Specifications File Format Software Requirements: Adobe PDF Reader Compression Software Requirements: WinZip (or similar compression utility) Print Quality Print Capability: Printable pages available. Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) Compatibility Operating Systems: All versions of Windows & Mac ⚙️ Engine Specifications Primary Engine Engine Type: Single-cylinder, four-stroke Engine Displacement: Approximately 654cc (based on model name) Performance Bore X Stroke: Specifics not detailed in product info, but typical for this era's single-cylinder engines would be around 100mm x 83mm. Horsepower: Estimated 48-50 HP (Specific figures vary by year and tune, but this is a common range for this engine configuration). Torque: Estimated 57-60 Nm (Specific figures vary by year and tune). Fuel System Fuel Delivery: Carbureted (likely Mikuni BST40 twin carburetors for earlier models, possibly fuel injection on later versions, though the manual likely covers carburetors for this range). Ignition System: Electronic CDI (Capacitor Discharge Ignition) with variable ignition timing. Engine Components Cooling System: Liquid-cooled Valvetrain: SOHC (Single Overhead Camshaft), 4 valves per cylinder. 🔧 Transmission Standard Transmission Type: 5-speed sequential manual gearbox Optional Optional Transmission: N/A (Standard on this model) Features Clutch Type: Wet, multi-plate clutch Final Drive: Chain drive 📐 Dimensions Exterior Wheelbase: Specific dimensions not provided in product info, but typical for this type of dual-sport motorcycle. Weights Dry Weight: Approximately 165-175 kg (Dry weight varies slightly by year/trim). 🛡️ Safety Features Ratings Safety Features Overview: Designed for on-road and light off-road use, safety features focus on braking and stability. Active Features Braking System: Hydraulic disc brakes front and rear. Dual discs on the front for improved stopping power. Passive Features Frame Construction: Steel trellis frame, contributing to chassis rigidity and rider feedback. 💡 Technology Features Infotainment Dashboard Features: Analog speedometer, tachometer, odometer, trip meter, and basic warning lights (oil pressure, neutral, turn signals, high beam). Driver Assistance Traction Control: N/A (No electronic rider aids like traction control or ABS were standard on this model). Connectivity Diagnostic Ports: Basic diagnostic capabilities would rely on visual inspection and multimeter testing. Specific diagnostic ports are unlikely to be present. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 5,000 - 7,500 km (3,000 - 5,000 miles) or annually. Manual provides specific recommendations. Fluid Specifications Engine Oil Type: API SG/SH/SJ or JASO MA certified 10W-40 semi-synthetic or fully synthetic motorcycle oil. Manual will specify precise viscosity and API rating. Coolant Type: Ethylene glycol-based antifreeze mixed with distilled water (50/50 ratio). Manual will specify exact type and brand...
Likely Rotax 654cc Single-Cylinder (Specific factory code not provided, but commonly associated with Aprilia models of this era)
👋 Introduction
Market Position
Target Audience:
Aprilia Pegaso 655 owners and independent motorcycle technicians seeking to perform their own repairs and maintenance.
Key Features
Manual Benefits:
Enables DIY repairs, cost savings, in-depth vehicle knowledge, convenience, and accessibility for anytime/anywhere repairs.
Instructional Style:
Written by experienced technicians, providing clear, step-by-step instructions and valuable tips for users of all skill levels.
Competitive Analysis
Value Proposition:
Provides essential technical data and procedural guidance to empower owners and technicians, offering a cost-effective alternative to professional servicing.
📋 Manual Details
Coverage Areas
Coverage Summary:
Comprehensive service and repair for all aspects of the Aprilia Pegaso 655 from 1995-2000.
Page Count
Estimated Page Count:
Detailed page count not specified, but typical for a comprehensive workshop manual is 300-600 pages.
Manual Type
Manual Type:
Service and Repair Manual
Language
Language:
English
Format
Format:
Downloadable PDF
Searchability:
PDF format typically allows for text searching of keywords, making it easier to find specific information.
Detailed steps for cylinder head removal, piston and ring replacement, crankshaft inspection, valve timing, and camshaft removal/installation.
Electrical System Procedures:
Covers starter motor, alternator, battery maintenance, ignition system components, lighting circuits, and troubleshooting of electrical faults using wiring diagrams.
Technical Depth
Depth Of Coverage:
Covers all aspects from routine maintenance and troubleshooting to in-depth engine, transmission, and electrical system repairs. Includes detailed diagrams and specifications.
Torque Specifications:
Crucial torque values for critical engine, chassis, and suspension fasteners are provided for accurate assembly.
Special Tools:
Identifies any specialized tools required for specific repair procedures, such as valve spring compressors or specialized pullers.
📊 Manual Specifications
File Format
Software Requirements:
Adobe PDF Reader
Compression Software Requirements:
WinZip (or similar compression utility)
Print Quality
Print Capability:
Printable pages available.
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
Compatibility
Operating Systems:
All versions of Windows & Mac
⚙️ Engine Specifications
Primary Engine
Engine Type:
Single-cylinder, four-stroke
Engine Displacement:
Approximately 654cc (based on model name)
Performance
Bore X Stroke:
Specifics not detailed in product info, but typical for this era's single-cylinder engines would be around 100mm x 83mm.
Horsepower:
Estimated 48-50 HP (Specific figures vary by year and tune, but this is a common range for this engine configuration).
Torque:
Estimated 57-60 Nm (Specific figures vary by year and tune).
Fuel System
Fuel Delivery:
Carbureted (likely Mikuni BST40 twin carburetors for earlier models, possibly fuel injection on later versions, though the manual likely covers carburetors for this range).
Ignition System:
Electronic CDI (Capacitor Discharge Ignition) with variable ignition timing.
Engine Components
Cooling System:
Liquid-cooled
Valvetrain:
SOHC (Single Overhead Camshaft), 4 valves per cylinder.
🔧 Transmission
Standard
Transmission Type:
5-speed sequential manual gearbox
Optional
Optional Transmission:
N/A (Standard on this model)
Features
Clutch Type:
Wet, multi-plate clutch
Final Drive:
Chain drive
📐 Dimensions
Exterior
Wheelbase:
Specific dimensions not provided in product info, but typical for this type of dual-sport motorcycle.
Weights
Dry Weight:
Approximately 165-175 kg (Dry weight varies slightly by year/trim).
🛡️ Safety Features
Ratings
Safety Features Overview:
Designed for on-road and light off-road use, safety features focus on braking and stability.
Active Features
Braking System:
Hydraulic disc brakes front and rear. Dual discs on the front for improved stopping power.
Passive Features
Frame Construction:
Steel trellis frame, contributing to chassis rigidity and rider feedback.
💡 Technology Features
Infotainment
Dashboard Features:
Analog speedometer, tachometer, odometer, trip meter, and basic warning lights (oil pressure, neutral, turn signals, high beam).
Driver Assistance
Traction Control:
N/A (No electronic rider aids like traction control or ABS were standard on this model).
Connectivity
Diagnostic Ports:
Basic diagnostic capabilities would rely on visual inspection and multimeter testing. Specific diagnostic ports are unlikely to be present.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000 - 7,500 km (3,000 - 5,000 miles) or annually. Manual provides specific recommendations.
Fluid Specifications
Engine Oil Type:
API SG/SH/SJ or JASO MA certified 10W-40 semi-synthetic or fully synthetic motorcycle oil. Manual will specify precise viscosity and API rating.
Coolant Type:
Ethylene glycol-based antifreeze mixed with distilled water (50/50 ratio). Manual will specify exact type and brand if recommended.
Brake Fluid Type:
DOT 4 hydraulic brake fluid. Manual will specify precise DOT rating and replacement intervals.
Transmission Oil:
The engine oil also lubricates the transmission and clutch. Consult manual for specific capacity.
Known Issues
Common Wear Items:
Clutch wear, carburetor synchronization/cleaning, fork seal leaks, electrical connector corrosion, chain and sprocket wear.
Specific Model Quirks:
Some owners report occasional issues with the starter solenoid or voltage regulator. Carburetor jetting might need adjustment depending on altitude or modifications.
Maintenance Schedule
Tune Up Interval:
Recommended tune-ups, including spark plug replacement, air filter cleaning/replacement, and valve clearance checks, typically every 10,000 - 15,000 km (6,000 - 9,000 miles).
Tire Pressure:
Front: 2.0-2.2 bar (29-32 psi), Rear: 2.2-2.5 bar (32-36 psi) depending on load and riding style. Manual will provide precise specifications.
📚 Vehicle History
Brand Heritage
Aprilia History:
Aprilia is an Italian motorcycle manufacturer known for its sporty and performance-oriented bikes, with a strong racing heritage.
Model Evolution
Pegaso Lineage:
The Pegaso line represents Aprilia's adventure/dual-sport offering, combining off-road styling with on-road capability. The 655 model was a key iteration in this lineage.
Production
Manufacturing Origin:
Italy
🏆 Awards & Recognition
Recognitions
Historical Reception:
The Pegaso line was generally well-regarded for its versatility and capable handling in the dual-sport segment during its production run.