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Aprilia Pegaso 655 1999 All Service Repair Manual

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🏷️ Basic Information Identification Make: Aprilia Model: Pegaso 655 Year: 1999 Codes Engine Code: Not specified in product information, likely a Rotax-derived unit. 👋 Introduction Market Position Positioning: A valuable resource for Aprilia Pegaso 655 owners and independent repair professionals seeking to maintain and repair their motorcycles. Competitive Analysis Competitors: Other OEM service manuals, Haynes, Clymer, or independent online repair forums and guides. Key Features Features: Comprehensive coverage, detailed diagrams, troubleshooting, ability to perform repairs independently, cost savings. 📋 Manual Details Coverage Areas Primary Coverage: Full service, repair, maintenance, and troubleshooting. Secondary Coverage: Electrical systems, wiring diagrams, chassis, body, and emissions. Page Count Estimated Page Count: Estimated 300-500 pages based on comprehensive coverage. Manual Type Type: Service and Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Engine service, repair, disassembly, reassembly, top-end, bottom-end, cooling system, fuel injection, emission system, engine control system. Transmission: Transmission service and repair. Brakes: Brake system service and repair. Electrical: Complete electrical system diagnostics and repair, including wiring diagrams. Chassis Body: Chassis and body repair, suspension, steering, axle components. Procedures Included Maintenance: General maintenance, periodic lubrication, fluid checks and changes. Troubleshooting: Diagnostic procedures and troubleshooting guidance for common and complex issues. Repair: Step-by-step instructions for component disassembly, repair, and reassembly. Technical Depth Depth: Comprehensive, covering routine maintenance to complete engine rebuilds and electrical system diagnostics. 📊 Manual Specifications File Format File Format: PDF Software Requirements: Adobe PDF Reader, WinZip Compatibility: All Windows & Mac versions Print Quality Quality: Digital format, quality depends on original source scan. Binding Type Binding: Not Applicable (Digital Download) Paper Type Paper: Not Applicable (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: Single-cylinder, four-stroke. (Specific engine code not provided, but Pegaso typically used Rotax 654cc or similar). Bore X Stroke: Typically around 100 mm x 82 mm for similar Rotax engines. Displacement: Approximately 654cc (based on typical Aprilia Pegaso engine configurations). Performance Horsepower: Estimated 48-50 HP at around 6700 RPM (typical for this engine size and era). Torque: Estimated 56-58 Nm at around 5000 RPM (typical for this engine size and era). Fuel System Fuel Delivery: Carbureted (likely Keihin CVK or similar twin carbs) or early fuel injection depending on specific sub-model. Fuel Type: Unleaded gasoline (RON 91 or higher recommended). Ignition Ignition Type: Electronic Ignition (CDI or digital). Cooling Cooling System: Liquid-cooled. 🔧 Transmission Standard Transmission Type: 5-speed manual constant mesh. Clutch Type: Wet multi-plate clutch. Features Drive Type: Chain drive. 📐 Dimensions Exterior Length: Approx. 2150 mm (varies slightly by model year). Width: Approx. 850 mm (at handlebars). Height: Approx. 1300 mm (seat height varies). Weights Dry Weight: Approx. 180-190 kg. Gross Vehicle Weight Rating: Not specified in product information, typically around 350-380 kg. Tires Front Tire Size: Typically 90/90-21. Rear Tire Size: Typically 130/80-17 or 140/80-17. Wheels Wheel Type: Spoked wheels, tubed tires. 🛡️ Safety Features Ratings Safety Features: Standard motorcycle safety features, ABS was an option on later models but unlikely for 1999. Active Features Braking System: Hydraulic disc brakes front and rear. Dual front discs common for this model. Passive Features Lighting: Headlight, taillight, turn signals, brake lights. 💡 Technology Features Infotainment Infotainment System: None (Basic analog gauges: speedometer, tachometer, odometer, trip meter, neutral indicator, oil pressure light, turn signal indicators). Driver Assistance Driver Assistance: None. Connectivity Connectivity: None. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 3,000-5,000 km or annually. Specific interval detailed in manual. Valve Clearance Interval: Typically every 6,000-10,000 km. Specific interval detailed in manual. Fluid Specifications Engine Oil Type: Semi-synthetic or synthetic 10W-40 or 20W-50 motorcycle-specific oil. Manual will specify exact API/JASO rating. Coolant Type: Ethylene glycol-based antifreeze, typically 50/50 mix with distilled water. Brake Fluid Type: DOT 4 or DOT 5.1 brake fluid. Known Issues Common Issues: Potential issues include stator failures, regulator/rectifier problems, carburation tuning, and general wear on suspension components due to age. Filter Part Numbers Oil Filter Part Number: Part numbers vary by manufacturer (e.g., HF152 Hiflofiltro, or OEM equivalent). Maintenance Tasks Included Tasks: Spark plug replacement, air filter cleaning/replacement, chain adjustment and lubrication, brake pad inspection and replacement, tire pressure checks, coolant flush. 📚 Vehicle History Brand Heritage Heritage: Aprilia is an Italian manufacturer with a strong heritage in motorcycle racing and sportbike production. Model Evolution Evolution: The Pegaso line has evolved from the original 650cc Rotax-powered dual-sport into various iterations, including the 655 which saw engine updates and chassis refinements. The 1999 model represents a mature stage of the original design. Production Production Period: The Aprilia Pegaso 650/655 line was produced from the early 1990s through the early 2000s. 🏆 Awards & Recognition Recognitions Awards: No specific awards are noted for the 1999 model year of the Aprilia Pegaso 655 in this product description.
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Aprilia Pegaso 655 1999 All Service Repair Manual
🏷️ Basic Information
Identification
Make:
Aprilia
Model:
Pegaso 655
Year:
1999
Codes
Engine Code:
Not specified in product information, likely a Rotax-derived unit.
👋 Introduction
Market Position
Positioning:
A valuable resource for Aprilia Pegaso 655 owners and independent repair professionals seeking to maintain and repair their motorcycles.
Competitive Analysis
Competitors:
Other OEM service manuals, Haynes, Clymer, or independent online repair forums and guides.
Key Features
Features:
Comprehensive coverage, detailed diagrams, troubleshooting, ability to perform repairs independently, cost savings.
📋 Manual Details
Coverage Areas
Primary Coverage:
Full service, repair, maintenance, and troubleshooting.
Secondary Coverage:
Electrical systems, wiring diagrams, chassis, body, and emissions.
Page Count
Estimated Page Count:
Estimated 300-500 pages based on comprehensive coverage.
Manual Type
Type:
Service and Repair Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine:
Engine service, repair, disassembly, reassembly, top-end, bottom-end, cooling system, fuel injection, emission system, engine control system.
Transmission:
Transmission service and repair.
Brakes:
Brake system service and repair.
Electrical:
Complete electrical system diagnostics and repair, including wiring diagrams.
Chassis Body:
Chassis and body repair, suspension, steering, axle components.
Procedures Included
Maintenance:
General maintenance, periodic lubrication, fluid checks and changes.
Troubleshooting:
Diagnostic procedures and troubleshooting guidance for common and complex issues.
Repair:
Step-by-step instructions for component disassembly, repair, and reassembly.
Technical Depth
Depth:
Comprehensive, covering routine maintenance to complete engine rebuilds and electrical system diagnostics.
📊 Manual Specifications
File Format
File Format:
PDF
Software Requirements:
Adobe PDF Reader, WinZip
Compatibility:
All Windows & Mac versions
Print Quality
Quality:
Digital format, quality depends on original source scan.
Binding Type
Binding:
Not Applicable (Digital Download)
Paper Type
Paper:
Not Applicable (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Single-cylinder, four-stroke. (Specific engine code not provided, but Pegaso typically used Rotax 654cc or similar).
Bore X Stroke:
Typically around 100 mm x 82 mm for similar Rotax engines.
Displacement:
Approximately 654cc (based on typical Aprilia Pegaso engine configurations).
Performance
Horsepower:
Estimated 48-50 HP at around 6700 RPM (typical for this engine size and era).
Torque:
Estimated 56-58 Nm at around 5000 RPM (typical for this engine size and era).
Fuel System
Fuel Delivery:
Carbureted (likely Keihin CVK or similar twin carbs) or early fuel injection depending on specific sub-model.
Fuel Type:
Unleaded gasoline (RON 91 or higher recommended).
Ignition
Ignition Type:
Electronic Ignition (CDI or digital).
Cooling
Cooling System:
Liquid-cooled.
🔧 Transmission
Standard
Transmission Type:
5-speed manual constant mesh.
Clutch Type:
Wet multi-plate clutch.
Features
Drive Type:
Chain drive.
📐 Dimensions
Exterior
Length:
Approx. 2150 mm (varies slightly by model year).
Width:
Approx. 850 mm (at handlebars).
Height:
Approx. 1300 mm (seat height varies).
Weights
Dry Weight:
Approx. 180-190 kg.
Gross Vehicle Weight Rating:
Not specified in product information, typically around 350-380 kg.
Tires
Front Tire Size:
Typically 90/90-21.
Rear Tire Size:
Typically 130/80-17 or 140/80-17.
Wheels
Wheel Type:
Spoked wheels, tubed tires.
🛡️ Safety Features
Ratings
Safety Features:
Standard motorcycle safety features, ABS was an option on later models but unlikely for 1999.
Active Features
Braking System:
Hydraulic disc brakes front and rear. Dual front discs common for this model.
Passive Features
Lighting:
Headlight, taillight, turn signals, brake lights.
💡 Technology Features
Infotainment
Infotainment System:
None (Basic analog gauges: speedometer, tachometer, odometer, trip meter, neutral indicator, oil pressure light, turn signal indicators).
Driver Assistance
Driver Assistance:
None.
Connectivity
Connectivity:
None.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 3,000-5,000 km or annually. Specific interval detailed in manual.
Valve Clearance Interval:
Typically every 6,000-10,000 km. Specific interval detailed in manual.
Fluid Specifications
Engine Oil Type:
Semi-synthetic or synthetic 10W-40 or 20W-50 motorcycle-specific oil. Manual will specify exact API/JASO rating.
Coolant Type:
Ethylene glycol-based antifreeze, typically 50/50 mix with distilled water.
Brake Fluid Type:
DOT 4 or DOT 5.1 brake fluid.
Known Issues
Common Issues:
Potential issues include stator failures, regulator/rectifier problems, carburation tuning, and general wear on suspension components due to age.
Filter Part Numbers
Oil Filter Part Number:
Part numbers vary by manufacturer (e.g., HF152 Hiflofiltro, or OEM equivalent).
Maintenance Tasks
Included Tasks:
Spark plug replacement, air filter cleaning/replacement, chain adjustment and lubrication, brake pad inspection and replacement, tire pressure checks, coolant flush.
📚 Vehicle History
Brand Heritage
Heritage:
Aprilia is an Italian manufacturer with a strong heritage in motorcycle racing and sportbike production.
Model Evolution
Evolution:
The Pegaso line has evolved from the original 650cc Rotax-powered dual-sport into various iterations, including the 655 which saw engine updates and chassis refinements. The 1999 model represents a mature stage of the original design.
Production
Production Period:
The Aprilia Pegaso 650/655 line was produced from the early 1990s through the early 2000s.
🏆 Awards & Recognition
Recognitions
Awards:
No specific awards are noted for the 1999 model year of the Aprilia Pegaso 655 in this product description.
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