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Aprilia RS 125 Complete Workshop Service Repair Manual 2006 2007 2008 2009

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🏷️ Basic Information Identification Make: Aprilia Model: RS 125 Model Variant: Full Fairing Sportbike Model Code: Reference may vary by region and specific sub-model Generation Production Years Covered: 2006, 2007, 2008, 2009 Codes Chassis Code Prefix: AP 👋 Introduction Market Position Segment: Lightweight supersport/performance motorcycle segment, popular for track days, spirited riding, and as an entry-level performance machine. Target Audience: Enthusiasts, owners seeking to perform their own maintenance and repairs, and workshops specializing in Aprilia motorcycles. Competitive Analysis Key Competitors: Yamaha YZF-R125, Cagiva Mito 125, Honda CBR125R, Suzuki GSX-R125 (later models). Key Features Performance Focus: Known for its potent 2-stroke engine performance in its class, agile handling, and aggressive sportbike styling. Design Heritage: Shares design cues and engineering philosophy with larger Aprilia sportbikes. 📋 Manual Details Coverage Areas Geographic Coverage: Primarily European markets, but specifications are largely universal for the RS 125 model. Page Count Estimated Page Count: Likely 300-500 pages (typical for a complete workshop manual of this era and complexity). Manual Type Manual Type: Complete Workshop Service Repair Manual Language Language: English (typically, though regional variants may exist) Format Format: Downloadable (Digital) 📖 Manual Coverage Systems Covered Engine: 2-stroke, single-cylinder, liquid-cooled (Rotax 125cc engine variants), including top-end, bottom-end, cooling system, lubrication, and fuel delivery. Fuel System: Carburetor settings and troubleshooting (e.g., Dell'Orto PHBH 28/30), fuel pump, fuel lines, and tank maintenance. Transmission: 6-speed gearbox, clutch operation and adjustment, gear shift mechanism, and transmission lubrication. Electrical System: Ignition system (CDI), lighting, charging system (stator, regulator/rectifier), battery maintenance, starter motor, and wiring diagrams. Brakes: Front and rear disc brakes, hydraulic system, caliper servicing, pad replacement, fluid bleeding, and master cylinder maintenance. Suspension: Front telescopic forks (e.g., Marzocchi), rear monoshock absorber, adjustments, seal replacement, and oil levels. Frame And Bodywork: Chassis components, fairing removal and installation, seat, handlebars, and footpegs. Wheels And Tires: Wheel bearing maintenance, tire inspection and replacement, and balancing. Procedures Included Routine Maintenance: Oil changes, spark plug replacement, air filter cleaning/replacement, chain adjustment, brake fluid replacement, coolant checks. Engine Overhaul: Top-end rebuild (piston, rings, cylinder), bottom-end servicing, valve adjustments (if applicable to specific Rotax variants), and engine assembly procedures. Troubleshooting: Diagnostic charts for common starting, running, and electrical issues. Repair And Replacement: Detailed steps for replacing worn or damaged components across all major systems. Electrical Diagnostics: Wiring diagrams, component testing procedures, and fault finding for electrical circuits. Technical Depth Depth Of Information: Comprehensive, covering everything from basic servicing to complete engine and transmission rebuilds, and advanced electrical diagnostics. Detail Level: Highly detailed, including torque specifications, special tool requirements, and step-by-step instructions with diagrams. 📊 Manual Specifications File Format File Type: PDF (typically, for digital downloads) Searchability: Likely text-searchable for efficient information retrieval. Print Quality Print Resolution: Suitable for printing at home or a professional print shop (typically 300 dpi or higher). Binding Type Binding Type: N/A (Digital download) Paper Type Paper Type: N/A (Digital download) ⚙️ Engine Specifications Primary Engine Engine Type: Two-stroke, single-cylinder Displacement: 124.8 cc (typically) Bore X Stroke: Approx. 54 mm x 54.5 mm Cooling System: Liquid-cooled Valvetrain: Reed valve induction, Apache (Aprilia Performance Chamber) exhaust system for enhanced performance. Performance Horsepower Output: Typically around 30-33 HP (depending on region and specific tuning/derestriction). Torque Output: Approximately 22-24 Nm Fuel System Carburetor Model: Dell'Orto PHBH 28/30 or similar Fuel Type: Unleaded gasoline (RON 95 or higher recommended) Oil Mixing: Automatic oil injection system (separate oil reservoir). 🔧 Transmission Standard Transmission Type: 6-speed constant mesh sequential gearbox Clutch Type: Wet multi-plate clutch, hydraulically operated Features Gear Ratios: Specific ratios are detailed within the manual, crucial for performance tuning. Final Drive: Chain drive (typically 520 pitch) 📐 Dimensions Exterior Length: Approx. 1,950 mm Width: Approx. 740 mm Height: Approx. 1,100 mm Wheelbase: Approx. 1,345 mm Weights Dry Weight: Approx. 115 kg Wet Weight: Approx. 130 kg (with fluids) Fuel Tank Capacity: Approx. 13 Liters (including reserve) 🛡️ Safety Features Ratings Safety Certifications: CE marking for European markets, compliance with relevant motorcycle safety standards. Active Features Braking System: Dual hydraulic disc brakes (front: 320mm disc, 4-piston caliper; rear: 220mm disc, 2-piston caliper). Suspension Tuning: Adjustable front forks and rear monoshock for optimized handling and stability. Passive Features Lighting: Full lighting system (headlight, taillight, indicators), often with a clear lens design. Chassis Design: Aluminum twin-spar frame for rigidity and lightweight. 💡 Technology Features Infotainment Instrument Cluster: Analog tachometer, digital speedometer, odometer, trip meter, coolant temperature gauge, and essential warning lights. Driver Assistance ABS: ABS was not a standard feature on most 2006-2009 RS 125 models, though some later regional variants may have offered it as an option. Connectivity Smartphone Integration: Not applicable for this model year. 🔧 Maintenance Service Intervals Oil Change Interval: Every 3,000 - 5,000 km or annually (refer to specific manual for exact recommendation). Spark Plug Replacement: Every 5,000 - 7,000 km or as needed based on...
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Aprilia RS 125 Complete Workshop Service Repair Manual 2006 2007 2008 2009
🏷️ Basic Information
Identification
Make:
Aprilia
Model:
RS 125
Model Variant:
Full Fairing Sportbike
Model Code:
Reference may vary by region and specific sub-model
Generation
Production Years Covered:
2006, 2007, 2008, 2009
Codes
Chassis Code Prefix:
AP
👋 Introduction
Market Position
Segment:
Lightweight supersport/performance motorcycle segment, popular for track days, spirited riding, and as an entry-level performance machine.
Target Audience:
Enthusiasts, owners seeking to perform their own maintenance and repairs, and workshops specializing in Aprilia motorcycles.
Competitive Analysis
Key Competitors:
Yamaha YZF-R125, Cagiva Mito 125, Honda CBR125R, Suzuki GSX-R125 (later models).
Key Features
Performance Focus:
Known for its potent 2-stroke engine performance in its class, agile handling, and aggressive sportbike styling.
Design Heritage:
Shares design cues and engineering philosophy with larger Aprilia sportbikes.
📋 Manual Details
Coverage Areas
Geographic Coverage:
Primarily European markets, but specifications are largely universal for the RS 125 model.
Page Count
Estimated Page Count:
Likely 300-500 pages (typical for a complete workshop manual of this era and complexity).
Manual Type
Manual Type:
Complete Workshop Service Repair Manual
Language
Language:
English (typically, though regional variants may exist)
Format
Format:
Downloadable (Digital)
📖 Manual Coverage
Systems Covered
Engine:
2-stroke, single-cylinder, liquid-cooled (Rotax 125cc engine variants), including top-end, bottom-end, cooling system, lubrication, and fuel delivery.
Fuel System:
Carburetor settings and troubleshooting (e.g., Dell'Orto PHBH 28/30), fuel pump, fuel lines, and tank maintenance.
Transmission:
6-speed gearbox, clutch operation and adjustment, gear shift mechanism, and transmission lubrication.
Electrical System:
Ignition system (CDI), lighting, charging system (stator, regulator/rectifier), battery maintenance, starter motor, and wiring diagrams.
Brakes:
Front and rear disc brakes, hydraulic system, caliper servicing, pad replacement, fluid bleeding, and master cylinder maintenance.
Suspension:
Front telescopic forks (e.g., Marzocchi), rear monoshock absorber, adjustments, seal replacement, and oil levels.
Frame And Bodywork:
Chassis components, fairing removal and installation, seat, handlebars, and footpegs.
Wheels And Tires:
Wheel bearing maintenance, tire inspection and replacement, and balancing.
Procedures Included
Routine Maintenance:
Oil changes, spark plug replacement, air filter cleaning/replacement, chain adjustment, brake fluid replacement, coolant checks.
Engine Overhaul:
Top-end rebuild (piston, rings, cylinder), bottom-end servicing, valve adjustments (if applicable to specific Rotax variants), and engine assembly procedures.
Troubleshooting:
Diagnostic charts for common starting, running, and electrical issues.
Repair And Replacement:
Detailed steps for replacing worn or damaged components across all major systems.
Electrical Diagnostics:
Wiring diagrams, component testing procedures, and fault finding for electrical circuits.
Technical Depth
Depth Of Information:
Comprehensive, covering everything from basic servicing to complete engine and transmission rebuilds, and advanced electrical diagnostics.
Detail Level:
Highly detailed, including torque specifications, special tool requirements, and step-by-step instructions with diagrams.
📊 Manual Specifications
File Format
File Type:
PDF (typically, for digital downloads)
Searchability:
Likely text-searchable for efficient information retrieval.
Print Quality
Print Resolution:
Suitable for printing at home or a professional print shop (typically 300 dpi or higher).
Binding Type
Binding Type:
N/A (Digital download)
Paper Type
Paper Type:
N/A (Digital download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Two-stroke, single-cylinder
Displacement:
124.8 cc (typically)
Bore X Stroke:
Approx. 54 mm x 54.5 mm
Cooling System:
Liquid-cooled
Valvetrain:
Reed valve induction, Apache (Aprilia Performance Chamber) exhaust system for enhanced performance.
Performance
Horsepower Output:
Typically around 30-33 HP (depending on region and specific tuning/derestriction).
Torque Output:
Approximately 22-24 Nm
Fuel System
Carburetor Model:
Dell'Orto PHBH 28/30 or similar
Fuel Type:
Unleaded gasoline (RON 95 or higher recommended)
Oil Mixing:
Automatic oil injection system (separate oil reservoir).
🔧 Transmission
Standard
Transmission Type:
6-speed constant mesh sequential gearbox
Clutch Type:
Wet multi-plate clutch, hydraulically operated
Features
Gear Ratios:
Specific ratios are detailed within the manual, crucial for performance tuning.
Final Drive:
Chain drive (typically 520 pitch)
📐 Dimensions
Exterior
Length:
Approx. 1,950 mm
Width:
Approx. 740 mm
Height:
Approx. 1,100 mm
Wheelbase:
Approx. 1,345 mm
Weights
Dry Weight:
Approx. 115 kg
Wet Weight:
Approx. 130 kg (with fluids)
Fuel Tank Capacity:
Approx. 13 Liters (including reserve)
🛡️ Safety Features
Ratings
Safety Certifications:
CE marking for European markets, compliance with relevant motorcycle safety standards.
Active Features
Braking System:
Dual hydraulic disc brakes (front: 320mm disc, 4-piston caliper; rear: 220mm disc, 2-piston caliper).
Suspension Tuning:
Adjustable front forks and rear monoshock for optimized handling and stability.
Passive Features
Lighting:
Full lighting system (headlight, taillight, indicators), often with a clear lens design.
Chassis Design:
Aluminum twin-spar frame for rigidity and lightweight.
💡 Technology Features
Infotainment
Instrument Cluster:
Analog tachometer, digital speedometer, odometer, trip meter, coolant temperature gauge, and essential warning lights.
Driver Assistance
ABS:
ABS was not a standard feature on most 2006-2009 RS 125 models, though some later regional variants may have offered it as an option.
Connectivity
Smartphone Integration:
Not applicable for this model year.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000 - 5,000 km or annually (refer to specific manual for exact recommendation).
Spark Plug Replacement:
Every 5,000 - 7,000 km or as needed based on condition.
Air Filter Cleaning:
Every 3,000 - 5,000 km, or more frequently in dusty conditions.
Chain Maintenance:
Lubrication and adjustment every 500-1000 km, cleaning every 2000-3000 km.
Fluid Specifications
Engine Oil Type:
High-quality 2-stroke engine oil, specifically formulated for high-performance 2-stroke motorcycles (e.g., Motul 710 2T, Castrol Power 1 Racing 2T).
Coolant Type:
Ethylene glycol-based antifreeze with corrosion inhibitors (50/50 mix with distilled water).
Brake Fluid Type:
DOT 4 synthetic brake fluid.
Transmission Oil Type:
Hypoid gear oil, SAE 80W/90 (specific Aprilia recommendation should be followed).
Known Issues
Power Valve Issues:
Sticking or carbon build-up in the exhaust powervalve can affect engine performance; requires regular cleaning.
Carburetor Tuning:
Sensitivity to altitude, temperature, and exhaust/intake modifications requires precise jetting and setup.
Electrical Connections:
Corrosion or looseness in electrical connectors can lead to intermittent faults.
Clutch Wear:
Due to the high-performance nature, clutch wear can be accelerated with aggressive riding.
📚 Vehicle History
Brand Heritage
Manufacturer:
Aprilia is an Italian manufacturer with a strong racing heritage, particularly in smaller displacement categories.
Model Evolution
Design Philosophy:
The RS 125 has been a staple for Aprilia, evolving over many years with significant updates to engine, chassis, and styling. The 2006-2009 models represent a refined iteration of this popular sportbike.
Production
Manufacturing Location:
Italy
🏆 Awards & Recognition
Recognitions
Segment Popularity:
Widely recognized as a benchmark in the 125cc sportbike class for its performance and handling during its production run.
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