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Aprilia RS125 RS 125 2007 Factory Service Repair Manual

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🏷️ Basic Information Identification Make: Aprilia Model: RS125 Year: 2007 Generation Code: RP (typically associated with this generation) 👋 Introduction Market Position Target Audience: Aprilia RS125 2007 owners, mechanics, and enthusiasts seeking detailed repair and maintenance information. Competitive Analysis Authenticity: Genuine Factory Service Manuals (as opposed to third-party aftermarket publications). Key Features Manual Utility: Enables owners to perform maintenance and repairs themselves, diagnose issues accurately, and communicate effectively with professional mechanics. Cost Savings: Potential to save $50-$60 per hour on shop labor costs by performing servicing independently. 📋 Manual Details Coverage Areas Systems Covered: • General Information • Fuel System • Cooling System • Engine Top End • Clutch • Engine Lubrication System • Engine Removal/Installation • Crankshaft/Transmission • Wheels/Tires • Final Drive • Brakes • Suspension • Steering • Frame • Electrical System • Appendix Page Count Estimated Pages: Hundreds (as stated, specific count not provided but indicative of comprehensive coverage) Content Density: Hundreds of pages providing exhaustive detail. Manual Type Type: Factory Service Repair Manual Authenticity Claim: Actual Genuine Repair Service Factory Manuals Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Mechanical Systems: • Engine Assembly and Disassembly • Top-End Components (Cylinder, Piston, Valvetrain) • Crankcase and Crankshaft • Transmission Gearbox and Shifting Mechanism • Clutch Operation and Servicing • Fuel Delivery and Carburetion (likely Mikuni VM26SS for many RS125 models) • Cooling System (Radiator, Hoses, Thermostat) • Lubrication System (2-stroke oil injection, gearbox oil) • Wheels, Tires, and Bearings • Brake Systems (Front and Rear Calipers, Master Cylinders, Lines, Pads) • Suspension Components (Front Forks, Rear Shock Absorber, Linkages) • Steering Headset and Bearings • Chassis and Frame Inspections Electrical System Details: • Wiring Diagrams • Ignition System • Lighting System • Charging System (Stator, Rectifier/Regulator) • Starting System (if applicable, though kick-start is common) • Instrumentation Wiring • Sensor diagnostics Procedures Included Repair Procedures: • Step-by-step repair instructions • Diagnostic procedures for fault symptoms • Troubleshooting guides • Component testing methodologies • Reassembly and adjustment sequences • Maintenance tasks • Tuning and performance optimization tips Troubleshooting Techniques: Secret techniques used by top mechanics for diagnosing engine fault symptoms and testing suspected parts. Wiring Diagrams: Trace and verify wiring diagrams for the entire electrical system. Technical Depth Depth: Comprehensive (covers everything from basic maintenance to complete rebuilds, including advanced diagnostics and troubleshooting) Illustration Quality: Detailed illustrations, drawings, and photos with enlarged insets for part examination. 📊 Manual Specifications File Format Format: PDF Compatibility: Compatible with all PC-based Windows operating systems and Mac. Print Quality Printability: Fully printable without restriction Binding Type Binding: Not applicable (Digital Download) Paper Type Paper Type: Not applicable (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: 2-Stroke, Single-Cylinder (rotary valve intake) Displacement: 124.8 cc (approx.) Bore X Stroke: 54 mm x 54.5 mm (typical for this engine variant) Cooling System: Liquid-Cooled Engine Management Systems: Details on understanding and analyzing engine management (likely including CDI timing and carburation settings). Performance Horsepower: Typically around 30-34 HP for unrestricted versions (varies by market and specific tune). Torque: Specific figures vary but typically in the 20-23 Nm range. Fuel System Carburetor: Likely a Mikuni VM26SS or similar 26mm carburetor (check specific market configuration). Ignition System: Electronic CDI with variable ignition timing. 🔧 Transmission Standard Type: 6-Speed Constant Mesh Optional Optional Transmissions: None (standard configuration) Features Clutch Type: Wet Multi-Plate 📐 Dimensions Exterior Length: 1970 mm (approximate) Width: 730 mm (approximate) Height: 1060 mm (approximate) Wheelbase: 1360 mm (approximate) Ground Clearance: 150 mm (approximate) Weights Dry Weight: 133 kg (approximate) Fuel Tank Capacity: 14 Liters (approximate) 🛡️ Safety Features Ratings Safety Standards: Meets applicable European safety standards for motorcycles of its class (e.g., EURO 3 emissions). Active Features Braking System: Hydraulic disc brakes front and rear (e.g., 320mm front disc with 4-piston caliper, 220mm rear disc with 2-piston caliper). Passive Features Lighting: Halogen headlight, LED tail light. 💡 Technology Features Infotainment Dashboard: Analog tachometer, digital speedometer, odometer, trip meter, coolant temperature gauge. Driver Assistance ABS: Not typically equipped on this model year. Connectivity Connectivity Features: None (basic analog/digital instrumentation). 🔧 Maintenance Service Intervals Oil Change Frequency: Engine oil (gearbox oil) recommended every 3,000-5,000 km or annually. (Refer to manual for precise intervals). Spark Plug Replacement: Typically every 5,000-10,000 km, depending on usage and plug type. (Refer to manual for specific recommendations). Fluid Specifications Engine Oil Type: High-quality 2-stroke synthetic oil meeting JASO FD or ISO-L-EGD specifications for the oil injection system. Gearbox oil typically a SAE 80W/90 or similar API GL-4 specification. Coolant Type: Ethylene Glycol-based antifreeze (e.g., Motul Motocool Expert or equivalent) mixed with distilled water in a 50/50 ratio. Brake Fluid Type: DOT 4 or DOT 5.1 (check manual for specific recommendation). Gearbox Oil Capacity: Approximately 800-900 ml (refer to manual for exact capacity and fill level). Known Issues Common Wear...
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Aprilia RS125 RS 125 2007 Factory Service Repair Manual
🏷️ Basic Information
Identification
Make:
Aprilia
Model:
RS125
Year:
2007
Generation
Code:
RP (typically associated with this generation)
👋 Introduction
Market Position
Target Audience:
Aprilia RS125 2007 owners, mechanics, and enthusiasts seeking detailed repair and maintenance information.
Competitive Analysis
Authenticity:
Genuine Factory Service Manuals (as opposed to third-party aftermarket publications).
Key Features
Manual Utility:
Enables owners to perform maintenance and repairs themselves, diagnose issues accurately, and communicate effectively with professional mechanics.
Cost Savings:
Potential to save $50-$60 per hour on shop labor costs by performing servicing independently.
📋 Manual Details
Coverage Areas
Systems Covered:
• General Information
• Fuel System
• Cooling System
• Engine Top End
• Clutch
• Engine Lubrication System
• Engine Removal/Installation
• Crankshaft/Transmission
• Wheels/Tires
• Final Drive
• Brakes
• Suspension
• Steering
• Frame
• Electrical System
• Appendix
Page Count
Estimated Pages:
Hundreds (as stated, specific count not provided but indicative of comprehensive coverage)
Content Density:
Hundreds of pages providing exhaustive detail.
Manual Type
Type:
Factory Service Repair Manual
Authenticity Claim:
Actual Genuine Repair Service Factory Manuals
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Mechanical Systems:
• Engine Assembly and Disassembly
• Top-End Components (Cylinder, Piston, Valvetrain)
• Crankcase and Crankshaft
• Transmission Gearbox and Shifting Mechanism
• Clutch Operation and Servicing
• Fuel Delivery and Carburetion (likely Mikuni VM26SS for many RS125 models)
• Cooling System (Radiator, Hoses, Thermostat)
• Lubrication System (2-stroke oil injection, gearbox oil)
• Wheels, Tires, and Bearings
• Brake Systems (Front and Rear Calipers, Master Cylinders, Lines, Pads)
• Suspension Components (Front Forks, Rear Shock Absorber, Linkages)
• Steering Headset and Bearings
• Chassis and Frame Inspections
Electrical System Details:
• Wiring Diagrams
• Ignition System
• Lighting System
• Charging System (Stator, Rectifier/Regulator)
• Starting System (if applicable, though kick-start is common)
• Instrumentation Wiring
• Sensor diagnostics
Procedures Included
Repair Procedures:
• Step-by-step repair instructions
• Diagnostic procedures for fault symptoms
• Troubleshooting guides
• Component testing methodologies
• Reassembly and adjustment sequences
• Maintenance tasks
• Tuning and performance optimization tips
Troubleshooting Techniques:
Secret techniques used by top mechanics for diagnosing engine fault symptoms and testing suspected parts.
Wiring Diagrams:
Trace and verify wiring diagrams for the entire electrical system.
Technical Depth
Depth:
Comprehensive (covers everything from basic maintenance to complete rebuilds, including advanced diagnostics and troubleshooting)
Illustration Quality:
Detailed illustrations, drawings, and photos with enlarged insets for part examination.
📊 Manual Specifications
File Format
Format:
PDF
Compatibility:
Compatible with all PC-based Windows operating systems and Mac.
Print Quality
Printability:
Fully printable without restriction
Binding Type
Binding:
Not applicable (Digital Download)
Paper Type
Paper Type:
Not applicable (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
2-Stroke, Single-Cylinder (rotary valve intake)
Displacement:
124.8 cc (approx.)
Bore X Stroke:
54 mm x 54.5 mm (typical for this engine variant)
Cooling System:
Liquid-Cooled
Engine Management Systems:
Details on understanding and analyzing engine management (likely including CDI timing and carburation settings).
Performance
Horsepower:
Typically around 30-34 HP for unrestricted versions (varies by market and specific tune).
Torque:
Specific figures vary but typically in the 20-23 Nm range.
Fuel System
Carburetor:
Likely a Mikuni VM26SS or similar 26mm carburetor (check specific market configuration).
Ignition System:
Electronic CDI with variable ignition timing.
🔧 Transmission
Standard
Type:
6-Speed Constant Mesh
Optional
Optional Transmissions:
None (standard configuration)
Features
Clutch Type:
Wet Multi-Plate
📐 Dimensions
Exterior
Length:
1970 mm (approximate)
Width:
730 mm (approximate)
Height:
1060 mm (approximate)
Wheelbase:
1360 mm (approximate)
Ground Clearance:
150 mm (approximate)
Weights
Dry Weight:
133 kg (approximate)
Fuel Tank Capacity:
14 Liters (approximate)
🛡️ Safety Features
Ratings
Safety Standards:
Meets applicable European safety standards for motorcycles of its class (e.g., EURO 3 emissions).
Active Features
Braking System:
Hydraulic disc brakes front and rear (e.g., 320mm front disc with 4-piston caliper, 220mm rear disc with 2-piston caliper).
Passive Features
Lighting:
Halogen headlight, LED tail light.
💡 Technology Features
Infotainment
Dashboard:
Analog tachometer, digital speedometer, odometer, trip meter, coolant temperature gauge.
Driver Assistance
ABS:
Not typically equipped on this model year.
Connectivity
Connectivity Features:
None (basic analog/digital instrumentation).
🔧 Maintenance
Service Intervals
Oil Change Frequency:
Engine oil (gearbox oil) recommended every 3,000-5,000 km or annually. (Refer to manual for precise intervals).
Spark Plug Replacement:
Typically every 5,000-10,000 km, depending on usage and plug type. (Refer to manual for specific recommendations).
Fluid Specifications
Engine Oil Type:
High-quality 2-stroke synthetic oil meeting JASO FD or ISO-L-EGD specifications for the oil injection system. Gearbox oil typically a SAE 80W/90 or similar API GL-4 specification.
Coolant Type:
Ethylene Glycol-based antifreeze (e.g., Motul Motocool Expert or equivalent) mixed with distilled water in a 50/50 ratio.
Brake Fluid Type:
DOT 4 or DOT 5.1 (check manual for specific recommendation).
Gearbox Oil Capacity:
Approximately 800-900 ml (refer to manual for exact capacity and fill level).
Known Issues
Common Wear Items:
• Clutch plates (especially with aggressive riding)
• Spark plug fouling (if improper mixture or quality oil is used)
• Chain and sprockets
• Brake pads and discs
• Wheel bearings
• Fork seals (leaks)
Engine Specific Checks:
Regular cleaning of power valve assembly, checking reed valve condition, and proper carburation adjustment.
📚 Vehicle History
Brand Heritage
Manufacturer:
Aprilia is an Italian manufacturer known for its sport motorcycles and racing heritage.
Model Evolution
Rs125 Lineage:
The RS125 has a long-standing reputation as a high-performance, lightweight sportbike in the 125cc class, often seen as a stepping stone to larger motorcycles.
Production
Production Period:
The RS125 model line has been in production for many years, with significant updates to chassis and engine technology over its lifecycle. The 2007 model represents a specific iteration of this popular sportbike.
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