🏷️ Basic Information Identification Make: Aprilia Model: RS 125 Year: 2002 Generation Model Generation: Second Generation (Rotax 1386) 👋 Introduction Market Position Target Audience: Owners of the 2002 Aprilia RS 125 seeking to perform maintenance, repairs, and modifications. Also valuable for professional motorcycle workshops. Competitive Analysis Value Proposition: Provides the same level of detail and accuracy as official dealership service manuals, enabling significant cost savings for owners by empowering DIY repairs. Key Features Benefits: Instant download, cost savings, comprehensive coverage, easy-to-follow instructions, detailed illustrations and diagrams. 📋 Manual Details Coverage Areas Primary Coverage: Comprehensive repair and service for the 2002 Aprilia RS 125 Scope: Diagnosis, repair, maintenance, rebuilding, refurbishment, restoration Page Count Estimated Page Count: Detailed sections suggest a substantial page count, likely exceeding 300 pages for comprehensive coverage. Manual Type Type: Service Repair Manual Language Language: English Format File Format: PDF Downloadable: YES Compatibility Operating Systems: All Versions of Windows & Mac Requirements Software Requirements: Adobe PDF Reader 📖 Manual Coverage Systems Covered Engine Systems: Engine Removal/Installation, Fuel System, Lubrication, Cooling, Combustion System, Alternator/Starter Clutch, Crankcase, Piston, Cylinder, Crankshaft, Transmission, Balancer Drivetrain Systems: Gearbox & Clutch, Transmission System Chassis Systems: Front Wheel & Steering, Rear Wheel, Fenders, Exhaust Pipe, Chassis, Frame, Body Panels, Wheels & Tyres Electrical Systems: Electrical System, Battery/Charging System, Ignition System, Electric Starter, Lights/Meters/Switches, Wiring Diagrams Braking Systems: Braking System Suspension Systems: Suspension Fuel And Cooling: Fuel Injection System, Cooling System Procedures Included Maintenance And Adjustments: Periodic checks & Adjustments, Maintenance Repair And Rebuild: Engine Rebuild, Transmission Rebuild, Component Replacement, Component Overhaul Diagnostics And Troubleshooting: Troubleshooting, Diagnosis of Common Issues Technical Depth Depth Of Information: Comprehensive, covering from basic maintenance to in-depth engine and electrical system repairs. Suitable for professional technicians and advanced DIY enthusiasts. Illustrations And Diagrams Visual Aids: Illustrations, diagrams, pictures, schematics Instructions Instruction Style: Step-by-step instructions, easy to follow Technical Information Specifications Section: Dedicated section for technical information and specifications, including torque values, clearances, and dimensions. 📊 Manual Specifications File Format Digital Format: PDF Print Quality Printability: All pages are printable Binding Type Binding: Not Applicable (Digital Download) Paper Type Paper Quality: Not Applicable (Digital Download) Searchability Text Search: Likely searchable text within PDF for quick information retrieval. ⚙️ Engine Specifications Primary Engine Engine Type: Two-stroke, single-cylinder Engine Code: Rotax 1386 (common for this era of RS125) Displacement: 125 cc Performance Horsepower: Typically around 30-33 HP in unrestricted form, depending on market regulations. Torque: Specific torque figures will be detailed within the manual. Fuel System Fuel Delivery: Carburetor (e.g., Dell'Orto PHBH 28 or similar) and Fuel Injection System (details within manual for specific variants). Cooling Cooling Method: Liquid-cooled Lubrication Lubrication System: Pre-mix or separate oil injection system (details within manual). Engine Combustion System Ignition Timing: Details on ignition timing adjustments and checks will be provided. Crankshaft Transmission Balancer Balancer Shaft: Information on the balancer shaft system to reduce engine vibration. 🔧 Transmission Standard Transmission Type: 6-speed sequential manual gearbox Optional Optional Transmissions: N/A for this model and year. Features Clutch Type: Wet, multi-plate clutch 📐 Dimensions Exterior Wheelbase: Specific dimensions will be detailed within the manual. Expect typical sportbike dimensions for its class. Length: Specific dimensions will be detailed within the manual. Weights Dry Weight: Typically around 130-140 kg (287-309 lbs) for the RS 125. Fuel Capacity: Typically around 11-14 liters (approx. 3-3.7 gallons). 🛡️ Safety Features Ratings Safety Standards: N/A (Motorcycle safety ratings are not standardized in the same way as cars). Active Features Braking System: Front and rear disc brakes. Specifics on caliper type, disc diameter, and master cylinder will be in the manual. Passive Features Lighting: Headlight, taillight, turn signals, brake lights (details in electrical section). 💡 Technology Features Infotainment Instrumentation: Analog tachometer, speedometer, odometer, trip meter, coolant temperature gauge, warning lights (details on functions and troubleshooting in manual). Driver Assistance Engine Management: CDI ignition system, potentially an electronically controlled exhaust power valve system (R.S.V. - Rotax Automatic Exhaust System) for optimized power delivery across the rev range. Manual will cover its diagnostics and adjustment. Connectivity Wiring Harness: Detailed wiring diagrams are included, crucial for diagnosing electrical faults and component issues. 🔧 Maintenance Service Intervals Oil Change Interval: Detailed in the manual, typically based on mileage or operating hours for 2-stroke engines. Spark Plug Replacement: Specific intervals provided in the manual based on usage. Chain Maintenance: Regular cleaning, lubrication, and adjustment intervals will be outlined. Fluid Specifications Coolant Type: Ethylene glycol-based coolant, specific mixture ratio detailed in the manual. Brake Fluid Type: DOT 4 recommended for hydraulic brake systems. Gearbox Oil Type: Specific gear oil viscosity and type for the transmission will be listed. 2 Stroke Oil Type: High-quality 2-stroke synthetic or semi-synthetic oil meeting API TC or JASO FD specifications. Known Issues Common Wear Items: Clutch wear, piston ring wear, exhaust valve operation, crank seals, and electrical connections are...
Owners of the 2002 Aprilia RS 125 seeking to perform maintenance, repairs, and modifications. Also valuable for professional motorcycle workshops.
Competitive Analysis
Value Proposition:
Provides the same level of detail and accuracy as official dealership service manuals, enabling significant cost savings for owners by empowering DIY repairs.
Comprehensive, covering from basic maintenance to in-depth engine and electrical system repairs. Suitable for professional technicians and advanced DIY enthusiasts.
Illustrations And Diagrams
Visual Aids:
Illustrations, diagrams, pictures, schematics
Instructions
Instruction Style:
Step-by-step instructions, easy to follow
Technical Information
Specifications Section:
Dedicated section for technical information and specifications, including torque values, clearances, and dimensions.
📊 Manual Specifications
File Format
Digital Format:
PDF
Print Quality
Printability:
All pages are printable
Binding Type
Binding:
Not Applicable (Digital Download)
Paper Type
Paper Quality:
Not Applicable (Digital Download)
Searchability
Text Search:
Likely searchable text within PDF for quick information retrieval.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Two-stroke, single-cylinder
Engine Code:
Rotax 1386 (common for this era of RS125)
Displacement:
125 cc
Performance
Horsepower:
Typically around 30-33 HP in unrestricted form, depending on market regulations.
Torque:
Specific torque figures will be detailed within the manual.
Fuel System
Fuel Delivery:
Carburetor (e.g., Dell'Orto PHBH 28 or similar) and Fuel Injection System (details within manual for specific variants).
Cooling
Cooling Method:
Liquid-cooled
Lubrication
Lubrication System:
Pre-mix or separate oil injection system (details within manual).
Engine Combustion System
Ignition Timing:
Details on ignition timing adjustments and checks will be provided.
Crankshaft Transmission Balancer
Balancer Shaft:
Information on the balancer shaft system to reduce engine vibration.
🔧 Transmission
Standard
Transmission Type:
6-speed sequential manual gearbox
Optional
Optional Transmissions:
N/A for this model and year.
Features
Clutch Type:
Wet, multi-plate clutch
📐 Dimensions
Exterior
Wheelbase:
Specific dimensions will be detailed within the manual. Expect typical sportbike dimensions for its class.
Length:
Specific dimensions will be detailed within the manual.
Weights
Dry Weight:
Typically around 130-140 kg (287-309 lbs) for the RS 125.
Fuel Capacity:
Typically around 11-14 liters (approx. 3-3.7 gallons).
🛡️ Safety Features
Ratings
Safety Standards:
N/A (Motorcycle safety ratings are not standardized in the same way as cars).
Active Features
Braking System:
Front and rear disc brakes. Specifics on caliper type, disc diameter, and master cylinder will be in the manual.
Passive Features
Lighting:
Headlight, taillight, turn signals, brake lights (details in electrical section).
💡 Technology Features
Infotainment
Instrumentation:
Analog tachometer, speedometer, odometer, trip meter, coolant temperature gauge, warning lights (details on functions and troubleshooting in manual).
Driver Assistance
Engine Management:
CDI ignition system, potentially an electronically controlled exhaust power valve system (R.S.V. - Rotax Automatic Exhaust System) for optimized power delivery across the rev range. Manual will cover its diagnostics and adjustment.
Connectivity
Wiring Harness:
Detailed wiring diagrams are included, crucial for diagnosing electrical faults and component issues.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Detailed in the manual, typically based on mileage or operating hours for 2-stroke engines.
Spark Plug Replacement:
Specific intervals provided in the manual based on usage.
Chain Maintenance:
Regular cleaning, lubrication, and adjustment intervals will be outlined.
Fluid Specifications
Coolant Type:
Ethylene glycol-based coolant, specific mixture ratio detailed in the manual.
Brake Fluid Type:
DOT 4 recommended for hydraulic brake systems.
Gearbox Oil Type:
Specific gear oil viscosity and type for the transmission will be listed.
2 Stroke Oil Type:
High-quality 2-stroke synthetic or semi-synthetic oil meeting API TC or JASO FD specifications.
Known Issues
Common Wear Items:
Clutch wear, piston ring wear, exhaust valve operation, crank seals, and electrical connections are common areas for wear on high-performance 2-stroke motorcycles. Manual will detail checks and replacements.
Temperature Management:
Overheating can be an issue if the cooling system is not properly maintained; manual will detail coolant checks and fan operation.
Carburetor Tuning
Carburetor Adjustment:
Comprehensive instructions for carburetor cleaning, tuning, jetting, and synchronisation will be included.
📚 Vehicle History
Brand Heritage
Manufacturer Origin:
Aprilia is an Italian manufacturer renowned for its performance-oriented motorcycles, particularly in the small-displacement sportbike and racing categories.
Model Evolution
Rs125 Legacy:
The RS 125 has a long and successful history, often considered a benchmark in the 125cc sportbike class, known for its race-inspired styling and performance. The 2002 model belongs to a significant generation featuring updated chassis and engine components.
Production
Manufacturing Location:
Italy
🏆 Awards & Recognition
Recognitions
Class Standing:
The Aprilia RS 125 was consistently lauded in its class for its handling, braking, and performance, often winning comparisons against rivals.
Ratings
Review Highlights:
Praised for its aggressive styling, true supersport feel, and the capabilities of its Rotax engine. A favorite for track days and spirited riding.