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Aprilia RS125 RS125 2012 Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: Aprilia Model: RS125 Year: 2012 Codes Engine Code Placeholder: Specific engine code not provided, likely 158MI4 Chassis Code Placeholder: Specific chassis code not provided 👋 Introduction Market Position Market Position: The Aprilia RS125 has historically been a popular entry-level sportbike, appealing to younger riders and those seeking a stylish and engaging performance machine in the lightweight segment. This manual supports owners and technicians in maintaining its performance and reliability. Competitive Analysis Competitors: Competes with other 125cc sportbikes from brands like Yamaha (YZF-R125), Honda (CBR125R), and KTM (RC125), offering a distinct Italian flair and often a higher-spec engine for its class. Key Features Key Features Of Vehicle: Aggressive sportbike styling, capable 125cc two-stroke engine (for earlier models, but 2012 is likely a 4-stroke Rotax 158MI4), lightweight chassis, performance-oriented suspension and brakes. Key Features Of Manual: Authoritative, detailed, and practical guide for all service and repair needs, crucial for proper maintenance and longevity. 📋 Manual Details Coverage Areas Coverage: Comprehensive service, repair, and maintenance for the Aprilia RS125 (2012 model year). Page Count Page Count Estimate: Estimated 300-500 pages (typical for a full workshop manual) Manual Type Manual Type: Workshop Manual / Service Manual / Repair Manual Language Language: English Format Format: Digital (likely PDF) 📖 Manual Coverage Systems Covered Engine Systems: Engine overhaul, fuel system, ignition system, lubrication system, cooling system, exhaust system, emissions control. Transmission Systems: Clutch operation, gearbox disassembly and reassembly, gearshift mechanism. Chassis Systems: Frame inspection and repair, suspension (front forks, rear shock absorber), steering system, wheels and tires. Brake Systems: Brake system diagnosis, hydraulic components (master cylinders, calipers, lines), pad and disc replacement, bleeding procedures. Electrical Systems: Wiring diagrams, battery, charging system, lighting, starter motor, ignition switch, instrument panel, ECU troubleshooting. Bodywork And Trim: Fairing removal and installation, body panel repair, seat, fuel tank, and other trim components. Procedures Included Maintenance Procedures: Routine checks, lubrication, filter changes, chain adjustment, spark plug replacement, coolant level checks. Repair Procedures: Engine rebuild, carburetor tuning, suspension overhaul, brake caliper rebuild, electrical component replacement. Troubleshooting Guides: Diagnostic flowcharts for common issues, symptom-based problem solving. Technical Data And Specs: Torque specifications, fluid capacities, electrical resistance values, valve clearances. Technical Depth Depth: Expert level, covering detailed disassembly, assembly, diagnosis, and repair procedures for mechanics and advanced enthusiasts. 📊 Manual Specifications File Format File Format: PDF Searchability: Likely text-searchable PDF for quick information retrieval. Print Quality Print Quality: High-resolution, suitable for clear printing of diagrams and text. Binding Type Binding Type: N/A (Digital format) Paper Type Paper Type: N/A (Digital format) ⚙️ Engine Specifications Primary Engine Engine Type: Four-stroke, single-cylinder, liquid-cooled Engine Code: Likely Rotax 158MI4 (specific code may vary slightly) Displacement: 124.2 cc (7.58 cubic inches) Bore X Stroke: 54 mm x 54.5 mm (typical for this engine) Compression Ratio: 11.8:1 (typical) Valve Actuation: DOHC, 4 valves per cylinder Performance Horsepower: Approx. 15 hp (regulatory limit for A1 license category) Torque: Approx. 11 Nm (typical) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) - Dell'Orto or similar, likely with a single throttle body. Fuel Type: Unleaded gasoline (RON 95 or higher recommended) Ignition System Ignition Type: Digital electronic ignition Lubrication System Oil Type: Semi-synthetic or fully synthetic 10W-40 motorcycle oil conforming to API SG or higher, and JASO MA. Cooling System Coolant Type: Ethylene glycol-based coolant with corrosion inhibitors (50% mix with distilled water recommended). Coolant Capacity: Approx. 1.0 liters (check manual for exact capacity) 🔧 Transmission Standard Transmission Type: 6-speed constant mesh Clutch Type: Wet multi-plate clutch Features Final Drive: Chain drive (520 pitch chain) Gear Ratios: Specific gear ratios detailed in the manual, crucial for performance tuning. Transmission Fluid Transmission Oil Type: SAE 80W-90 API GL-4 gear oil (check manual for exact specification and capacity). 📐 Dimensions Exterior Length: Approx. 1950 mm Width: Approx. 720 mm Height: Approx. 1135 mm Wheelbase: Approx. 1360 mm Weights Dry Weight: Approx. 115 kg Curb Weight: Approx. 130 kg (with all fluids) Max Load: Approx. 150 kg (rider and luggage) Fuel Tank Capacity: Approx. 12 liters Wheels And Tires Front Tire Size: 110/70-17 Rear Tire Size: 150/60-17 Front Wheel Type: Alloy Rear Wheel Type: Alloy Wheel Bolt Pattern: N/A (typically single-sided or hub-mounted design for rear) 🛡️ Safety Features Ratings Safety Ratings: Motorcycle safety standards applicable in region of sale, not typically rated by agencies like NHTSA. Active Features Braking System: Front: Hydraulic disc brake (e.g., 320mm disc, 4-piston caliper); Rear: Hydraulic disc brake (e.g., 220mm disc, 2-piston caliper). ABS was not standard on most RS125 models, especially for this year. Lighting System: Halogen headlights, LED taillight, integrated turn signals. Passive Features Frame Construction: Aluminum twin-spar frame for rigidity and light weight. Ergonomics: Sportbike riding position, designed for performance and rider engagement. 💡 Technology Features Infotainment Infotainment System: Basic digital dashboard with speedometer, tachometer, odometer, trip meter, fuel gauge, and indicator...
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Aprilia RS125 RS125 2012 Service Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
Aprilia
Model:
RS125
Year:
2012
Codes
Engine Code Placeholder:
Specific engine code not provided, likely 158MI4
Chassis Code Placeholder:
Specific chassis code not provided
👋 Introduction
Market Position
Market Position:
The Aprilia RS125 has historically been a popular entry-level sportbike, appealing to younger riders and those seeking a stylish and engaging performance machine in the lightweight segment. This manual supports owners and technicians in maintaining its performance and reliability.
Competitive Analysis
Competitors:
Competes with other 125cc sportbikes from brands like Yamaha (YZF-R125), Honda (CBR125R), and KTM (RC125), offering a distinct Italian flair and often a higher-spec engine for its class.
Key Features
Key Features Of Vehicle:
Aggressive sportbike styling, capable 125cc two-stroke engine (for earlier models, but 2012 is likely a 4-stroke Rotax 158MI4), lightweight chassis, performance-oriented suspension and brakes.
Key Features Of Manual:
Authoritative, detailed, and practical guide for all service and repair needs, crucial for proper maintenance and longevity.
📋 Manual Details
Coverage Areas
Coverage:
Comprehensive service, repair, and maintenance for the Aprilia RS125 (2012 model year).
Page Count
Page Count Estimate:
Estimated 300-500 pages (typical for a full workshop manual)
Manual Type
Manual Type:
Workshop Manual / Service Manual / Repair Manual
Language
Language:
English
Format
Format:
Digital (likely PDF)
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine overhaul, fuel system, ignition system, lubrication system, cooling system, exhaust system, emissions control.
Transmission Systems:
Clutch operation, gearbox disassembly and reassembly, gearshift mechanism.
Chassis Systems:
Frame inspection and repair, suspension (front forks, rear shock absorber), steering system, wheels and tires.
Brake Systems:
Brake system diagnosis, hydraulic components (master cylinders, calipers, lines), pad and disc replacement, bleeding procedures.
Electrical Systems:
Wiring diagrams, battery, charging system, lighting, starter motor, ignition switch, instrument panel, ECU troubleshooting.
Bodywork And Trim:
Fairing removal and installation, body panel repair, seat, fuel tank, and other trim components.
Procedures Included
Maintenance Procedures:
Routine checks, lubrication, filter changes, chain adjustment, spark plug replacement, coolant level checks.
Repair Procedures:
Engine rebuild, carburetor tuning, suspension overhaul, brake caliper rebuild, electrical component replacement.
Troubleshooting Guides:
Diagnostic flowcharts for common issues, symptom-based problem solving.
Technical Data And Specs:
Torque specifications, fluid capacities, electrical resistance values, valve clearances.
Technical Depth
Depth:
Expert level, covering detailed disassembly, assembly, diagnosis, and repair procedures for mechanics and advanced enthusiasts.
📊 Manual Specifications
File Format
File Format:
PDF
Searchability:
Likely text-searchable PDF for quick information retrieval.
Print Quality
Print Quality:
High-resolution, suitable for clear printing of diagrams and text.
Binding Type
Binding Type:
N/A (Digital format)
Paper Type
Paper Type:
N/A (Digital format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Four-stroke, single-cylinder, liquid-cooled
Engine Code:
Likely Rotax 158MI4 (specific code may vary slightly)
Displacement:
124.2 cc (7.58 cubic inches)
Bore X Stroke:
54 mm x 54.5 mm (typical for this engine)
Compression Ratio:
11.8:1 (typical)
Valve Actuation:
DOHC, 4 valves per cylinder
Performance
Horsepower:
Approx. 15 hp (regulatory limit for A1 license category)
Torque:
Approx. 11 Nm (typical)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) - Dell'Orto or similar, likely with a single throttle body.
Fuel Type:
Unleaded gasoline (RON 95 or higher recommended)
Ignition System
Ignition Type:
Digital electronic ignition
Lubrication System
Oil Type:
Semi-synthetic or fully synthetic 10W-40 motorcycle oil conforming to API SG or higher, and JASO MA.
Cooling System
Coolant Type:
Ethylene glycol-based coolant with corrosion inhibitors (50% mix with distilled water recommended).
Coolant Capacity:
Approx. 1.0 liters (check manual for exact capacity)
🔧 Transmission
Standard
Transmission Type:
6-speed constant mesh
Clutch Type:
Wet multi-plate clutch
Features
Final Drive:
Chain drive (520 pitch chain)
Gear Ratios:
Specific gear ratios detailed in the manual, crucial for performance tuning.
Transmission Fluid
Transmission Oil Type:
SAE 80W-90 API GL-4 gear oil (check manual for exact specification and capacity).
📐 Dimensions
Exterior
Length:
Approx. 1950 mm
Width:
Approx. 720 mm
Height:
Approx. 1135 mm
Wheelbase:
Approx. 1360 mm
Weights
Dry Weight:
Approx. 115 kg
Curb Weight:
Approx. 130 kg (with all fluids)
Max Load:
Approx. 150 kg (rider and luggage)
Fuel Tank Capacity:
Approx. 12 liters
Wheels And Tires
Front Tire Size:
110/70-17
Rear Tire Size:
150/60-17
Front Wheel Type:
Alloy
Rear Wheel Type:
Alloy
Wheel Bolt Pattern:
N/A (typically single-sided or hub-mounted design for rear)
🛡️ Safety Features
Ratings
Safety Ratings:
Motorcycle safety standards applicable in region of sale, not typically rated by agencies like NHTSA.
Active Features
Braking System:
Front: Hydraulic disc brake (e.g., 320mm disc, 4-piston caliper); Rear: Hydraulic disc brake (e.g., 220mm disc, 2-piston caliper). ABS was not standard on most RS125 models, especially for this year.
Lighting System:
Halogen headlights, LED taillight, integrated turn signals.
Passive Features
Frame Construction:
Aluminum twin-spar frame for rigidity and light weight.
Ergonomics:
Sportbike riding position, designed for performance and rider engagement.
💡 Technology Features
Infotainment
Infotainment System:
Basic digital dashboard with speedometer, tachometer, odometer, trip meter, fuel gauge, and indicator lights. No advanced infotainment or connectivity features.
Driver Assistance
Driver Assistance Features:
None in the modern sense. Focus is on mechanical systems and rider control.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 6,000 km or 12 months, whichever comes first.
Air Filter Check:
Every 6,000 km or 12 months; replace as needed.
Spark Plug Replacement:
Every 12,000 km or 24 months.
Coolant Flush:
Every 24,000 km or 24 months.
Valve Clearance Check:
Every 12,000 km or 24 months.
Chain Lubrication And Adjustment:
Every 1,000 km and after washing or riding in rain; adjust slack to 20-30 mm.
Fluid Specifications
Engine Oil Capacity:
Approx. 1.2 liters (without filter change); 1.3 liters (with filter change).
Brake Fluid Type:
DOT 4 brake fluid.
Known Issues
Common Issues:
Potential issues include carburetor jetting (on older models), voltage regulator failures, clutch wear, and occasional electrical gremlins. The 4-stroke version is generally more reliable but may require precise fuel system maintenance.
Maintenance Importance:
Adherence to the maintenance schedule outlined in this manual is critical for the longevity and performance of the RS125, especially given its sporty nature.
📚 Vehicle History
Brand Heritage
Brand Heritage:
Aprilia is an Italian motorcycle manufacturer renowned for its success in racing, particularly in the smaller displacement categories. This heritage influences the design and performance of models like the RS125.
Model Evolution
Model Evolution Rs125:
The RS125 has a long lineage, originally featuring potent 125cc two-stroke engines. The 2012 model represents a significant shift to a more emissions-compliant and user-friendly four-stroke engine, adapting to market demands and regulations.
Production
Production Location:
Typically produced in Italy.
Production Years For This Generation:
The four-stroke RS125 was introduced around 2008-2010 and continued through several iterations until the discontinuation of the model in many markets.
🏆 Awards & Recognition
Recognitions
Awards And Recognition:
While specific awards for the 2012 RS125 are not widely documented, the RS125 model line has historically been praised for its performance and styling in the 125cc segment.
Ratings
User Ratings:
Generally positive user feedback regarding handling, performance for its class, and aesthetics.
Certifications
Emissions Certification:
Euro 3 compliant (or equivalent for the market of sale).
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