🏷️ Basic Information Identification Make: Aprilia Model: RS250 Year: 2002 Vehicle Type: Sportbike Motorcycle Codes Engine Code: Rotax 2-stroke V-twin (derived from Suzuki RG250) Chassis Code: RS250 MKII (likely) 👋 Introduction Market Position Market Segment: High-performance 250cc sportbike, popular for track days and spirited street riding Competitive Analysis Key Competitors: Yamaha YZF-R25, Honda CBR250RR, Kawasaki Ninja ZX-25R (though some of these are newer generations or different displacement classes) Key Features Model Highlights: Lightweight chassis, powerful 2-stroke V-twin engine, advanced suspension for its era, aggressive styling, race-derived technology Manual Value Proposition Utility For Owners: Essential for maintaining optimal performance, diagnosing issues, and performing repairs, ensuring longevity and safety of a classic performance motorcycle. 📋 Manual Details Coverage Areas Areas Covered: Engine, Transmission, Fuel System, Ignition System, Cooling System, Electrical System, Frame, Suspension, Brakes, Wheels, Bodywork, Troubleshooting, Maintenance Schedules, Specifications Page Count Page Count: Hundreds of pages (specific number not provided, but indicative of comprehensive coverage) Manual Type Manual Type: Factory Service Repair Manual Language Language: English (assumed based on typical factory service manual distribution for this market) Format Format: Downloadable PDF 📖 Manual Coverage Systems Covered Engine Systems: 2-stroke V-twin engine, carburetion, exhaust systems (including powervalves), lubrication, cooling, ignition, starting system Drivetrain Systems: 6-speed sequential transmission, clutch system, chain drive, gear ratios Chassis Systems: Aluminum twin-spar frame, swingarm, front telescopic forks (likely Showa or Marzocchi), rear monoshock suspension, steering head bearings Braking Systems: Front dual disc brakes with multi-piston calipers, rear single disc brake, brake fluid specifications, bleeding procedures Electrical Systems: Wiring diagrams, battery, alternator, starter motor, lighting, instrumentation, ECU, sensors Fuel Systems: Fuel tank, fuel lines, fuel pump (if applicable), carburettor settings (likely Dell'Orto PHBH 28 or similar), airbox configuration Bodywork And Ergonomics: Fairing removal and installation, seat, handlebars, footpegs, lighting components Procedures Included Maintenance Procedures: Scheduled maintenance checks, oil changes, filter replacements, chain adjustment, spark plug replacement, coolant flush, brake fluid flush, carburettor synchronization and cleaning Repair Procedures: Engine disassembly and reassembly, transmission overhaul, suspension component replacement, brake caliper rebuilding, electrical component testing and replacement Troubleshooting Guides: Diagnostic procedures for common engine, electrical, and chassis issues, fault code identification (if applicable) Technical Specifications: Torque values for critical fasteners, engine tolerances, valve/reed valve clearance (if applicable), electrical system voltages and resistances Technical Depth Depth Of Coverage: Comprehensive (covers routine maintenance to full engine and chassis rebuilds) 📊 Manual Specifications File Format File Format: PDF Print Quality Print Quality Recommendation: High-resolution, suitable for printing with clear diagrams and text Binding Type Binding Type Recommendation: Spiral-bound or tabbed binder for easy page turning and workshop use Paper Type Paper Type Recommendation: Durable, grease-resistant paper stock for workshop environments ⚙️ Engine Specifications Primary Engine Engine Type: Liquid-cooled, 2-stroke, V-twin Displacement: 249 cc Bore X Stroke: 54.0 mm x 54.5 mm (approximate, typical for this engine family) Compression Ratio: 7.0:1 (approximate, typical for performance 2-stroke) Power Output: Approx. 65-70 hp @ 11,000 rpm (variant dependent) Torque Output: Approx. 43 Nm @ 10,500 rpm (variant dependent) Performance Top Speed: Approx. 210-220 km/h (depending on gearing and conditions) Fuel System Carburetor Type: Dual Dell'Orto PHBH 28 (or similar specification) Fuel Type: Unleaded gasoline (minimum 95 RON, 2-stroke oil pre-mix required) Fuel Capacity: 16 Liters Lubrication Lubrication System: Separate oil injection system for 2-stroke oil, crankcase lubrication Cooling System Cooling Method: Liquid-cooled 🔧 Transmission Standard Transmission Type: 6-speed sequential manual Clutch Type: Wet, multi-plate Features Gear Ratios: Specific ratios provided within the manual (essential for performance tuning) Final Drive: Chain drive 📐 Dimensions Exterior Length: Approx. 1985 mm Width: Approx. 720 mm Height: Approx. 1070 mm Wheelbase: Approx. 1370 mm Weights Dry Weight: Approx. 142 kg Wet Weight: Approx. 167 kg (with fluids) 🛡️ Safety Features Ratings Crash Test Ratings: N/A (Motorcycle safety testing protocols differ significantly from automobiles) Active Features Braking System Performance: Dual front discs (approx. 320mm diameter) with 4-piston calipers, single rear disc (approx. 240mm diameter) with 2-piston caliper Suspension Features: Adjustable front forks and rear monoshock for optimized handling and stability Passive Features Lighting System: Dual headlights, tail light, brake light, turn signals 💡 Technology Features Infotainment Instrumentation: Analog tachometer, speedometer, coolant temperature gauge, fuel level indicator, neutral indicator, high-beam indicator, turn signal indicators. Driver Assistance Electronic Aids: None (This model predates widespread electronic rider aids like ABS or traction control in this segment). Connectivity Diagnostic Ports: Limited, primarily relies on manual diagnostics and multimeter testing; no OBD-II equivalent. 🔧 Maintenance Service Intervals Oil Change Interval: Every 3,000 km or annually (refer to manual for exact specifications and oil type) Spark Plug Replacement: Every 6,000 km (refer to manual for specific plug type and gap) Chain Lubrication And Adjustment: Regularly (e.g., every 500 km) and adjust as needed based on slack Coolant Replacement: Every 2 years or as per manual Brake Fluid Flush: Every 2 years Fluid Specifications Engine Oil Type: High-quality 2-stroke...