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Aprilia Rs250 (1995 to 1997) Service Repair Manual

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🏷️ Basic Information Identification Make: Aprilia Model: RS250 Year: 1995-1997 Codes Chassis Codes: AR01A (varies slightly by year/market) 📋 Manual Details Coverage Areas Coverage: Complete tear down and rebuild, maintenance, repair, troubleshooting, specifications, wiring diagrams. Diagnostics: Includes troubleshooting guides and diagnostic procedures. Page Count Pages: Not specified, but comprehensive Manual Type Type: Service Repair Manual Language Language: English Format Format: Instant Download (likely PDF) ⚙️ Engine Specifications Primary Engine Engine Type: 2-stroke, liquid-cooled, V-twin Displacement: 249 cc (15.2 cu in) Bore X Stroke: 54.0 mm x 54.5 mm (2.13 in x 2.15 in) Carburetor: 2x Mikuni TM34SS flat-slide carburetors Ignition: Digital CDI with dual spark plugs per cylinder Cooling System: Liquid-cooled Lubrication: Pre-mix or separate oil injection system Engine Family: Suzuki RGV250 derived Reed Valves: Rotary disc valve intake system Performance Horsepower: Approx. 70 hp (52 kW) @ 11,000 rpm (claimed) Torque: Approx. 30 lb-ft (40 Nm) @ 10,500 rpm (claimed) Top Speed: Approx. 210 km/h (130 mph) (manufacturer claim) Fuel System Fuel Type: Unleaded gasoline (high octane recommended) Fuel Tank Capacity: 16 liters (4.2 US gal) 🔧 Transmission Standard Transmission Type: 6-speed constant mesh Clutch: Wet, multi-plate, cable-actuated Features Final Drive: Chain drive 📐 Dimensions Exterior Length: Approx. 2010 mm (79.1 in) Width: Approx. 700 mm (27.6 in) Height: Approx. 1130 mm (44.5 in) Wheelbase: Approx. 1370 mm (53.9 in) Ground Clearance: Approx. 140 mm (5.5 in) Weights Dry Weight: Approx. 150 kg (331 lbs) Wet Weight: Approx. 170 kg (375 lbs) 🛡️ Safety Features Features Brakes Front: Dual 320 mm discs with 4-piston calipers Brakes Rear: 220 mm disc with 2-piston caliper Suspension Front: 40 mm upside-down (USD) telescopic forks, adjustable preload and rebound damping Suspension Rear: Monoshock with adjustable preload, compression, and rebound damping Frame Type: Aluminum twin-spar frame Tires Front: 120/60ZR17 Tires Rear: 160/60ZR17 Lighting: Full lighting system (headlight, taillight, turn signals) 🔧 Maintenance Service Intervals Oil Change Interval: Refer to manual (typically every 3,000-5,000 km or annually) Spark Plug Replacement: Refer to manual (critical for 2-strokes) Air Filter Cleaning: Refer to manual Fluid Specifications Engine Oil Type: 2-stroke premix or specific 2-stroke injector oil (refer to manual for exact grade/specifications) Coolant Type: Ethylene glycol based coolant (50/50 mix with distilled water) Brake Fluid Type: DOT 4 Fork Oil Type: Refer to manual (typically SAE 5W or 10W) Gearbox Oil Type: Refer to manual (typically SAE 80W-90 gear oil)
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Aprilia Rs250 (1995 to 1997) Service Repair ManualAprilia Rs250 (1995 to 1997) Service Repair ManualAprilia Rs250 (1995 to 1997) Service Repair ManualAprilia Rs250 (1995 to 1997) Service Repair Manual
🏷️ Basic Information
Identification
Make:
Aprilia
Model:
RS250
Year:
1995-1997
Codes
Chassis Codes:
AR01A (varies slightly by year/market)
📋 Manual Details
Coverage Areas
Coverage:
Complete tear down and rebuild, maintenance, repair, troubleshooting, specifications, wiring diagrams.
Diagnostics:
Includes troubleshooting guides and diagnostic procedures.
Page Count
Pages:
Not specified, but comprehensive
Manual Type
Type:
Service Repair Manual
Language
Language:
English
Format
Format:
Instant Download (likely PDF)
⚙️ Engine Specifications
Primary Engine
Engine Type:
2-stroke, liquid-cooled, V-twin
Displacement:
249 cc (15.2 cu in)
Bore X Stroke:
54.0 mm x 54.5 mm (2.13 in x 2.15 in)
Carburetor:
2x Mikuni TM34SS flat-slide carburetors
Ignition:
Digital CDI with dual spark plugs per cylinder
Cooling System:
Liquid-cooled
Lubrication:
Pre-mix or separate oil injection system
Engine Family:
Suzuki RGV250 derived
Reed Valves:
Rotary disc valve intake system
Performance
Horsepower:
Approx. 70 hp (52 kW) @ 11,000 rpm (claimed)
Torque:
Approx. 30 lb-ft (40 Nm) @ 10,500 rpm (claimed)
Top Speed:
Approx. 210 km/h (130 mph) (manufacturer claim)
Fuel System
Fuel Type:
Unleaded gasoline (high octane recommended)
Fuel Tank Capacity:
16 liters (4.2 US gal)
🔧 Transmission
Standard
Transmission Type:
6-speed constant mesh
Clutch:
Wet, multi-plate, cable-actuated
Features
Final Drive:
Chain drive
📐 Dimensions
Exterior
Length:
Approx. 2010 mm (79.1 in)
Width:
Approx. 700 mm (27.6 in)
Height:
Approx. 1130 mm (44.5 in)
Wheelbase:
Approx. 1370 mm (53.9 in)
Ground Clearance:
Approx. 140 mm (5.5 in)
Weights
Dry Weight:
Approx. 150 kg (331 lbs)
Wet Weight:
Approx. 170 kg (375 lbs)
🛡️ Safety Features
Features
Brakes Front:
Dual 320 mm discs with 4-piston calipers
Brakes Rear:
220 mm disc with 2-piston caliper
Suspension Front:
40 mm upside-down (USD) telescopic forks, adjustable preload and rebound damping
Suspension Rear:
Monoshock with adjustable preload, compression, and rebound damping
Frame Type:
Aluminum twin-spar frame
Tires Front:
120/60ZR17
Tires Rear:
160/60ZR17
Lighting:
Full lighting system (headlight, taillight, turn signals)
🔧 Maintenance
Service Intervals
Oil Change Interval:
Refer to manual (typically every 3,000-5,000 km or annually)
Spark Plug Replacement:
Refer to manual (critical for 2-strokes)
Air Filter Cleaning:
Refer to manual
Fluid Specifications
Engine Oil Type:
2-stroke premix or specific 2-stroke injector oil (refer to manual for exact grade/specifications)
Coolant Type:
Ethylene glycol based coolant (50/50 mix with distilled water)
Brake Fluid Type:
DOT 4
Fork Oil Type:
Refer to manual (typically SAE 5W or 10W)
Gearbox Oil Type:
Refer to manual (typically SAE 80W-90 gear oil)
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