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Aprilia RS50 RS 50 1999-2010 Full Service Repair Manual

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🏷️ Basic Information Identification Make: Aprilia Model: RS50 Model Variant: RS 50 Generation Generation Code: First Generation (AM Series) Codes Engine Code General: Rotax 2-stroke single-cylinder 👋 Introduction Market Position Segment: Lightweight sport motorcycle, entry-level performance segment Competitive Analysis Key Competitors: Yamaha YZF-R125 (later models), Honda CBR125R (later models), Derbi GPR50 Key Features Design Philosophy: Street-legal sportbike styling inspired by larger Aprilia RS models Engine Type: High-performance 2-stroke engine for its class 📋 Manual Details Coverage Areas Covered Years: 1999, 2000, 2001, 2002, 2003, 2004, 2005, 2006, 2007, 2008, 2009, 2010 Page Count Estimated Page Count: Extensive (Specific number not provided, but described as 'very detailed' and 'comprehensive') Manual Type Manual Type: Full Service Repair Manual Language Language: English Format File Format: PDF Delivery Method: Instant Download 📖 Manual Coverage Systems Covered Engine Service: Complete overhaul, carburetor tuning, ignition system, cooling system Transmission Service: Clutch operation, gearbox disassembly and reassembly, lubrication Chassis And Suspension: Front fork (USD forks) servicing, rear shock absorber, swingarm, steering head bearings Brakes: Front and rear brake system diagnosis, pad replacement, caliper servicing, fluid bleeding Electrical System: Wiring diagrams, lighting system, ignition switch, battery, charging system, starter Fuel System: Fuel tank, fuel lines, fuel pump (if applicable), fuel filter Bodywork And Trim: Fairing removal and installation, seat, fuel tank cover, body panel repairs Procedures Included Routine Maintenance: Oil changes, filter replacements, chain adjustment, spark plug service, tire pressure checks Diagnostic Procedures: Troubleshooting common issues, fault diagnosis for engine and electrical systems Repair Procedures: Detailed step-by-step instructions for component disassembly, repair, and reassembly Rebuild Procedures: Engine rebuilds, carburetor rebuilds, brake caliper rebuilds Restoration Guidance: Guidance for refurbishing and restoring the vehicle Technical Depth Depth Of Information: Comprehensive, suitable for professional technicians and advanced DIY mechanics Diagnostic Capabilities: Detailed troubleshooting and electrical diagnostics with wiring diagrams 📊 Manual Specifications File Format PDF Quality: High quality, printable, contains detailed illustrations and diagrams Print Quality Printability: Full printable pages Binding Type Binding Type: Digital (PDF format for download) Paper Type Paper Type: N/A (Digital) Requirements Software Requirements: Adobe PDF Reader, WinRAR Compatibility: All versions of Windows & Mac ⚙️ Engine Specifications Primary Engine Engine Manufacturer: Rotax Engine Type: 2-stroke Engine Configuration: Single-cylinder Displacement: 49.9 cc (approximate) Bore X Stroke: 39.5 mm x 40.2 mm (Typical for Rotax 50cc) Cooling System: Liquid-cooled Performance Horsepower Output: Varies by region and tuning, typically around 10-15 HP (restricted in some markets) Torque Output: Approximately 6-8 Nm (varies) Fuel System Carburetor Size: 17.5mm Dell'Orto PHVA (common) Fuel Type: Unleaded gasoline (95 RON recommended), requires 2-stroke oil mixture Ignition System Ignition Type: Electronic CDI 🔧 Transmission Standard Transmission Type: 6-speed constant mesh Optional Clutch Type: Wet multi-plate Features Final Drive: Chain drive 📐 Dimensions Exterior Length: Approx. 1990 mm Width: Approx. 720 mm Height: Approx. 1145 mm Weights Dry Weight: Approx. 124 kg Fuel Tank Capacity: Approx. 13 liters 🛡️ Safety Features Ratings Safety Features: Disc brakes front and rear, capable chassis design Active Features Braking System: Hydraulic disc brakes front and rear (e.g., Grimeca calipers) Passive Features Frame Type: Aluminum perimeter frame 💡 Technology Features Infotainment Dashboard: Analog tachometer, digital speedometer, odometer, trip meter, neutral indicator, turn signal indicators Driver Assistance ABS: Not typically equipped on this model year. Connectivity Connectivity Features: N/A (Basic motorcycle electronics) 🔧 Maintenance Service Intervals Oil Change Interval: Consult manual for specific mileage/time intervals; typically every 3,000-5,000 km for gearbox oil. Spark Plug Replacement: Consult manual for specific mileage intervals; typical for 2-strokes is around 5,000-10,000 km. Fluid Specifications Engine Oil Type: High-quality 2-stroke pre-mix oil (specified by Aprilia, e.g., Motul 7100 2T or similar) Gearbox Oil Type: API GL-4 SAE 75W/90 or 80W/90 gear oil (specific Aprilia part number or equivalent recommended) Brake Fluid Type: DOT 4 Coolant Type: Ethylene glycol-based coolant with anti-corrosion additives Known Issues Common Wear Items: Piston rings, clutch plates, spark plugs, chain and sprockets, front fork seals Carburetion Tuning: Can be sensitive to altitude and temperature; requires proper jetting for optimal performance. 📚 Vehicle History Brand Heritage Aprilia Legacy: Aprilia has a strong heritage in motorcycle racing and performance-oriented street bikes. Model Evolution Rs50 Development: The RS50 was Aprilia's flagship 50cc sportbike, designed to offer a premium experience in the lightweight class. Production Manufacturing Origin: Italy 🏆 Awards & Recognition Recognitions Industry Standing: Considered a benchmark in its class for design and performance during its production run.
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Aprilia RS50 RS 50 1999-2010 Full Service Repair Manual
🏷️ Basic Information
Identification
Make:
Aprilia
Model:
RS50
Model Variant:
RS 50
Generation
Generation Code:
First Generation (AM Series)
Codes
Engine Code General:
Rotax 2-stroke single-cylinder
👋 Introduction
Market Position
Segment:
Lightweight sport motorcycle, entry-level performance segment
Competitive Analysis
Key Competitors:
Yamaha YZF-R125 (later models), Honda CBR125R (later models), Derbi GPR50
Key Features
Design Philosophy:
Street-legal sportbike styling inspired by larger Aprilia RS models
Engine Type:
High-performance 2-stroke engine for its class
📋 Manual Details
Coverage Areas
Covered Years:
1999, 2000, 2001, 2002, 2003, 2004, 2005, 2006, 2007, 2008, 2009, 2010
Page Count
Estimated Page Count:
Extensive (Specific number not provided, but described as 'very detailed' and 'comprehensive')
Manual Type
Manual Type:
Full Service Repair Manual
Language
Language:
English
Format
File Format:
PDF
Delivery Method:
Instant Download
📖 Manual Coverage
Systems Covered
Engine Service:
Complete overhaul, carburetor tuning, ignition system, cooling system
Transmission Service:
Clutch operation, gearbox disassembly and reassembly, lubrication
Chassis And Suspension:
Front fork (USD forks) servicing, rear shock absorber, swingarm, steering head bearings
Brakes:
Front and rear brake system diagnosis, pad replacement, caliper servicing, fluid bleeding
Electrical System:
Wiring diagrams, lighting system, ignition switch, battery, charging system, starter
Fuel System:
Fuel tank, fuel lines, fuel pump (if applicable), fuel filter
Bodywork And Trim:
Fairing removal and installation, seat, fuel tank cover, body panel repairs
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, chain adjustment, spark plug service, tire pressure checks
Diagnostic Procedures:
Troubleshooting common issues, fault diagnosis for engine and electrical systems
Repair Procedures:
Detailed step-by-step instructions for component disassembly, repair, and reassembly
Rebuild Procedures:
Engine rebuilds, carburetor rebuilds, brake caliper rebuilds
Restoration Guidance:
Guidance for refurbishing and restoring the vehicle
Technical Depth
Depth Of Information:
Comprehensive, suitable for professional technicians and advanced DIY mechanics
Diagnostic Capabilities:
Detailed troubleshooting and electrical diagnostics with wiring diagrams
📊 Manual Specifications
File Format
PDF Quality:
High quality, printable, contains detailed illustrations and diagrams
Print Quality
Printability:
Full printable pages
Binding Type
Binding Type:
Digital (PDF format for download)
Paper Type
Paper Type:
N/A (Digital)
Requirements
Software Requirements:
Adobe PDF Reader, WinRAR
Compatibility:
All versions of Windows & Mac
⚙️ Engine Specifications
Primary Engine
Engine Manufacturer:
Rotax
Engine Type:
2-stroke
Engine Configuration:
Single-cylinder
Displacement:
49.9 cc (approximate)
Bore X Stroke:
39.5 mm x 40.2 mm (Typical for Rotax 50cc)
Cooling System:
Liquid-cooled
Performance
Horsepower Output:
Varies by region and tuning, typically around 10-15 HP (restricted in some markets)
Torque Output:
Approximately 6-8 Nm (varies)
Fuel System
Carburetor Size:
17.5mm Dell'Orto PHVA (common)
Fuel Type:
Unleaded gasoline (95 RON recommended), requires 2-stroke oil mixture
Ignition System
Ignition Type:
Electronic CDI
🔧 Transmission
Standard
Transmission Type:
6-speed constant mesh
Optional
Clutch Type:
Wet multi-plate
Features
Final Drive:
Chain drive
📐 Dimensions
Exterior
Length:
Approx. 1990 mm
Width:
Approx. 720 mm
Height:
Approx. 1145 mm
Weights
Dry Weight:
Approx. 124 kg
Fuel Tank Capacity:
Approx. 13 liters
🛡️ Safety Features
Ratings
Safety Features:
Disc brakes front and rear, capable chassis design
Active Features
Braking System:
Hydraulic disc brakes front and rear (e.g., Grimeca calipers)
Passive Features
Frame Type:
Aluminum perimeter frame
💡 Technology Features
Infotainment
Dashboard:
Analog tachometer, digital speedometer, odometer, trip meter, neutral indicator, turn signal indicators
Driver Assistance
ABS:
Not typically equipped on this model year.
Connectivity
Connectivity Features:
N/A (Basic motorcycle electronics)
🔧 Maintenance
Service Intervals
Oil Change Interval:
Consult manual for specific mileage/time intervals; typically every 3,000-5,000 km for gearbox oil.
Spark Plug Replacement:
Consult manual for specific mileage intervals; typical for 2-strokes is around 5,000-10,000 km.
Fluid Specifications
Engine Oil Type:
High-quality 2-stroke pre-mix oil (specified by Aprilia, e.g., Motul 7100 2T or similar)
Gearbox Oil Type:
API GL-4 SAE 75W/90 or 80W/90 gear oil (specific Aprilia part number or equivalent recommended)
Brake Fluid Type:
DOT 4
Coolant Type:
Ethylene glycol-based coolant with anti-corrosion additives
Known Issues
Common Wear Items:
Piston rings, clutch plates, spark plugs, chain and sprockets, front fork seals
Carburetion Tuning:
Can be sensitive to altitude and temperature; requires proper jetting for optimal performance.
📚 Vehicle History
Brand Heritage
Aprilia Legacy:
Aprilia has a strong heritage in motorcycle racing and performance-oriented street bikes.
Model Evolution
Rs50 Development:
The RS50 was Aprilia's flagship 50cc sportbike, designed to offer a premium experience in the lightweight class.
Production
Manufacturing Origin:
Italy
🏆 Awards & Recognition
Recognitions
Industry Standing:
Considered a benchmark in its class for design and performance during its production run.
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