APRILIA RST MILLE FUTURA 2001-2011 Service Repair Manual
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🏷️ Basic Information Identification Make: Aprilia Model: RST Mille Futura Product Name: APRILIA RST MILLE FUTURA 2001-2011 Service Repair Manual 👋 Introduction Market Position Segment: Sport-touring motorcycle, known for its potent V-twin engine and advanced chassis. Competitive Analysis Competitors: Honda VFR800, Ducati ST series, Yamaha YZF1000R Thunderace (in its touring guise). Key Features Engine Configuration: V-twin, 90-degree cylinder angle, liquid-cooled. Chassis Design: Aluminum twin-spar frame, sophisticated suspension components. Aerodynamics: Full fairing designed for wind protection and stability at high speeds. Target Audience Owner Profile: Enthusiast riders seeking performance, comfort, and sophisticated Italian engineering for long-distance riding and spirited canyon carving. 📋 Manual Details Coverage Areas Years Covered: 2001, 2002, 2003, 2004, 2005, 2006, 2007, 2008, 2009, 2010, 2011 Page Count Estimated Page Count: High (typical service manuals exceed 500 pages, often closer to 1000+ for complex motorcycles) Manual Type Type: Official Full Service Repair Manual Language Language: English (likely, as per standard for international markets) Format Format: Digital (likely PDF, common for online sales) 📖 Manual Coverage Systems Covered Engine: Detailed disassembly, assembly, inspection, repair, and troubleshooting for the Aprilia V60 Magnesium engine. Fuel System: Fuel injection system, throttle bodies, fuel pump, injectors, pressure regulator, fuel tank, lines, and evaporative emission control. Cooling System: Radiator, cooling fan, water pump, thermostat, coolant flow, and related components. Exhaust System: Exhaust manifolds, catalytic converter (if applicable), mufflers, and lambda sensors. Transmission: Clutch operation, gearbox disassembly, inspection, lubrication, and repair procedures. Drivetrain: Final drive, sprocket, chain maintenance and replacement. Brakes: Hydraulic system, brake calipers, master cylinders, brake lines, pads, discs, bleeding procedures, and ABS system (if equipped). Suspension: Front forks (Öhlins or Showa depending on variant), rear shock absorber, linkage, springs, and damping adjustments. Steering: Headstock bearings, steering stem, triple clamps, and related components. Electrical System: Wiring diagrams, battery, alternator, starter motor, ignition system, lighting, instruments, and ECU troubleshooting. Chassis And Bodywork: Frame, subframe, fairings, seat, fuel tank removal/installation, and mounting hardware. Wheels And Tires: Wheel bearings, tire selection, mounting, balancing, and pressure specifications. Procedures Included Maintenance: Regular service intervals, oil changes, filter replacements, chain adjustments, and fluid checks. Troubleshooting: Diagnosis of common and uncommon problems, diagnostic codes, and systematic problem-solving approaches. Repair: Step-by-step instructions for component removal, repair, reassembly, and adjustment. Inspection: Detailed checks for wear, damage, and correct function of all major components. Diagnostics: Wiring diagrams, fault finding charts, and guidance on using diagnostic tools. Technical Depth Depth: Comprehensive, covering from basic maintenance to complete engine and transmission rebuilds. 📊 Manual Specifications File Format Digital Format: PDF Print Quality Readability: High resolution, clear text and diagrams for easy reading and printing. Binding Type Binding: N/A (Digital) Paper Type Paper Quality: N/A (Digital) ⚙️ Engine Specifications Primary Engine Engine Type: Aprilia V60 Magnesium, 4-stroke, liquid-cooled, 4 valves per cylinder, DOHC Displacement: 998 cc (often referred to as 1000cc class) Bore X Stroke: 97 mm x 68 mm Compression Ratio: 10.8:1 (approximate) Performance Horsepower: Approx. 130-140 hp @ 9250 rpm (varies slightly by market and year) Torque: Approx. 9.7 kgm (95 Nm) @ 7000 rpm (varies slightly) Fuel System Fuel Delivery: Electronic Fuel Injection (Weber Marelli or similar) Fuel Type: Unleaded gasoline, minimum 95 RON Lubrication Oil Type: Synthetic Motorcycle Oil, API SG/SH/SJ, JASO MA, viscosity SAE 10W-40 or 15W-50 (refer to manual for exact Aprilia specifications). 🔧 Transmission Standard Type: 6-speed constant mesh sequential gearbox Optional Optional Type: N/A Features Clutch: Hydraulically operated, wet multi-plate clutch Gear Ratios: Specific ratios detailed in the manual; typically designed for strong mid-range torque and highway cruising. Final Drive: O-ring sealed chain, 525 pitch 📐 Dimensions Exterior Length: Approx. 2100 mm (varies slightly) Width: Approx. 760 mm (at handlebars) Height: Approx. 1230 mm (at windscreen) Wheelbase: Approx. 1415 mm Weights Dry Weight: Approx. 210 kg (varies slightly) Wet Weight: Approx. 230-235 kg (with all fluids) Fuel Capacity: 25 Liters (including 4L reserve) 🛡️ Safety Features Ratings Crash Test Results: N/A (Motorcycle safety is assessed differently than cars; focus is on design integrity and rider protection features). Active Features Braking System: Dual 320mm front discs with 4-piston radial calipers, 255mm rear disc with 2-piston caliper. ABS available on some variants. Lighting: Dual headlights, LED taillight, integrated turn signals. Passive Features Chassis Integrity: Sturdy aluminum twin-spar frame designed for high-speed stability and impact resistance. Fairing Design: Full fairing provides rider protection from elements and contributes to aerodynamic stability. 💡 Technology Features Infotainment Instrument Cluster: Digital and analog display featuring tachometer, speedometer, fuel level, coolant temperature, clock, and diagnostic indicators. Driver Assistance ABS: Optional Anti-lock Braking System (ABS) available on some model years/variants. Connectivity Diagnostic Ports: Specific diagnostic connectors for ECU access and fault code reading. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 6,000 km or 1 year (refer to manual for precise Aprilia recommendations). Valve Check Interval: Typically every 12,000 km or 2 years (crucial for the...
Electronic Fuel Injection (Weber Marelli or similar)
Fuel Type:
Unleaded gasoline, minimum 95 RON
Lubrication
Oil Type:
Synthetic Motorcycle Oil, API SG/SH/SJ, JASO MA, viscosity SAE 10W-40 or 15W-50 (refer to manual for exact Aprilia specifications).
🔧 Transmission
Standard
Type:
6-speed constant mesh sequential gearbox
Optional
Optional Type:
N/A
Features
Clutch:
Hydraulically operated, wet multi-plate clutch
Gear Ratios:
Specific ratios detailed in the manual; typically designed for strong mid-range torque and highway cruising.
Final Drive:
O-ring sealed chain, 525 pitch
📐 Dimensions
Exterior
Length:
Approx. 2100 mm (varies slightly)
Width:
Approx. 760 mm (at handlebars)
Height:
Approx. 1230 mm (at windscreen)
Wheelbase:
Approx. 1415 mm
Weights
Dry Weight:
Approx. 210 kg (varies slightly)
Wet Weight:
Approx. 230-235 kg (with all fluids)
Fuel Capacity:
25 Liters (including 4L reserve)
🛡️ Safety Features
Ratings
Crash Test Results:
N/A (Motorcycle safety is assessed differently than cars; focus is on design integrity and rider protection features).
Active Features
Braking System:
Dual 320mm front discs with 4-piston radial calipers, 255mm rear disc with 2-piston caliper. ABS available on some variants.
Lighting:
Dual headlights, LED taillight, integrated turn signals.
Passive Features
Chassis Integrity:
Sturdy aluminum twin-spar frame designed for high-speed stability and impact resistance.
Fairing Design:
Full fairing provides rider protection from elements and contributes to aerodynamic stability.
💡 Technology Features
Infotainment
Instrument Cluster:
Digital and analog display featuring tachometer, speedometer, fuel level, coolant temperature, clock, and diagnostic indicators.
Driver Assistance
ABS:
Optional Anti-lock Braking System (ABS) available on some model years/variants.
Connectivity
Diagnostic Ports:
Specific diagnostic connectors for ECU access and fault code reading.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 6,000 km or 1 year (refer to manual for precise Aprilia recommendations).
Valve Check Interval:
Typically every 12,000 km or 2 years (crucial for the V60 engine).
Chain Maintenance:
Lubrication and tension check every 1,000 km or after riding in wet/dirty conditions.
Fluid Specifications
Coolant:
Ethylene glycol based coolant with anti-corrosion additives (specific Aprilia mixture or equivalent).
Brake Fluid:
DOT 4 or DOT 5.1 (check manual for specific requirement, often DOT 4)
Clutch Fluid:
Brake fluid DOT 4 (same as brakes).
Fork Oil:
Specific viscosity (e.g., 5W or 10W) and level recommended by Aprilia. Often Showa SS-01 or similar.
Known Issues
Common Complaints:
Regulator/rectifier failures (upgrade kits available), potential issues with the Aprilia specific ECU mapping, occasional fuel pump issues. Refer to manual for troubleshooting.
Maintenance Tips:
Regular cleaning of the engine cooling fins and radiator is vital for preventing overheating. Keep electrical connectors clean and dielectric greased.
📚 Vehicle History
Brand Heritage
Heritage:
Aprilia is an Italian manufacturer with a strong racing pedigree, known for innovative sportbikes and performance motorcycles.
Model Evolution
Predecessors:
Built upon the experience gained from the RSV Mille and Tuono models, sharing engine and chassis architecture.
Positioning:
Positioned as a comfortable yet potent sport-tourer, bridging the gap between pure sportbikes and traditional touring motorcycles.
Production
Production Years:
2001-2011 (model years covered by the manual).
Manufacturing Location:
Italy
🏆 Awards & Recognition
Recognitions
Industry Reviews:
Generally well-regarded by motorcycle journalists for its blend of performance, comfort, and handling, though often noted for its complex electronics and Italian character.
Ratings
Performance Rating:
High performance V-twin engine capable of sustained high speeds and strong acceleration.
Certifications
Emissions:
Compliant with European emissions standards for its respective production years (Euro 1/2/3).