🏷️ Basic Information Identification Make: Aprilia Model: RST Mille Model Alias: SL1000 Mille Product Type: Factory Service Repair Manual Product Name: Aprilia RST Mille 2001-2005 Factory Service Repair Manual 👋 Introduction Market Position Category: Sport Touring Motorcycle Target Audience: Enthusiasts, owners, and independent service technicians requiring detailed repair and maintenance information. Competitive Analysis Era Competitors: Honda VFR800, Yamaha YZF1000R Thunderace, Suzuki RF900R, Kawasaki ZX-9R. Key Features Engine Architecture: V-twin, known for character and torque delivery. Chassis Design: Aluminum twin-spar frame, renowned for rigidity and handling. 📋 Manual Details Coverage Areas Model Years Covered: 2001, 2002, 2003, 2004, 2005 Trim Levels Covered: All RST Mille variants Page Count Estimated Pages: Hundreds (precise number not specified, but implies comprehensive coverage) Manual Type Type: Factory Service Repair Manual Language Language: English (Assumed, standard for factory manuals) Format Format: Downloadable PDF 📖 Manual Coverage Systems Covered Engine: Complete disassembly, assembly, tuning, diagnostics, and repair of the V-twin engine. Fuel System: Fuel injection system (EFI), throttle bodies, fuel pump, injectors, pressure regulator, and associated components. Ignition System: ECU, ignition coils, spark plugs, wiring, and troubleshooting. Cooling System: Radiator, cooling fans, water pump, hoses, thermostat, and coolant specifications. Transmission Drivetrain: Clutch operation, gearbox disassembly/assembly, gear selection mechanisms, chain drive maintenance, and lubrication. Chassis Frame: Frame inspection, front and rear suspension adjustment and repair, steering head bearing service. Brakes: Front and rear brake caliper service, master cylinders, brake lines, fluid replacement, and bleeding procedures. Electrical System: Wiring diagrams, battery, charging system, starter, lighting, horn, instrumentation, fault finding. Bodywork Fairings: Fairing removal/installation, seat, fuel tank, tail section, and accessory fitment. Wheels Tires: Wheel bearing replacement, tire mounting/balancing, and recommended tire pressures. Procedures Included Maintenance: Scheduled maintenance tasks, fluid changes, filter replacements, and general upkeep. Troubleshooting: Diagnostic procedures for common problems and fault identification across all systems. Repair Rebuild: Step-by-step instructions for component repair, engine rebuilds, and major overhauls. Calibration Adjustment: Carburetor/EFI synchronization, valve clearance adjustment, suspension settings. Torque Specifications: Critical torque values for all fasteners during assembly and disassembly. Technical Depth Depth: Comprehensive. Covers everything from basic servicing to complete engine and electrical system overhauls. Diagnostic Capability: Advanced diagnostics, including troubleshooting flowcharts and electrical system analysis. 📊 Manual Specifications File Format Format: PDF Searchability: Likely text-searchable if properly generated PDF. Print Quality Printability: Printable (as stated in product description). Binding Type Binding: N/A (Digital Download) Paper Type Paper Quality: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Type: V-twin, 4-stroke, liquid-cooled, DOHC, 4 valves per cylinder Displacement: 998 cc Bore X Stroke: 97 mm x 67.5 mm Compression Ratio: 11.8:1 Performance Horsepower Peak: Approx. 130 hp @ 9,200 rpm Torque Peak: Approx. 10.2 kgf·m (100 Nm / 74 lb-ft) @ 7,500 rpm Fuel System Induction: Electronic Fuel Injection (EFI) with dual injectors per cylinder. Fuel Type: Unleaded gasoline, minimum 95 RON. Lubrication System: Wet sump, forced lubrication Oil Type: SAE 10W-40, API SG or higher, JASO MA certified motorcycle oil. Cooling System Type: Liquid-cooled Coolant Capacity: Approx. 2.5 Liters Coolant Type: Ethylene glycol based antifreeze, 50/50 mix with distilled water. 🔧 Transmission Standard Type: 6-speed sequential manual gearbox Features Clutch: Hydraulically operated, wet multi-plate clutch. Final Drive: Chain drive Fluid Type Transmission Oil: SAE 75W-90, API GL-4 or GL-5 (Check manual for specific Aprilia recommendation, often proprietary or specific GL-4). 📐 Dimensions Exterior Length: Approx. 2,080 mm (81.9 in) Width: Approx. 750 mm (29.5 in) Height: Approx. 1,160 mm (45.7 in) Wheelbase: Approx. 1,415 mm (55.7 in) Weights Dry Weight: Approx. 195 kg (430 lbs) Wet Weight: Approx. 218 kg (481 lbs) (fully fueled) Fuel Capacity: 24 Liters (6.3 US gal) 🛡️ Safety Features Ratings Crash Test Results: N/A (Motorcycle specific testing not standardized like automobiles) Active Features Braking System: High-performance twin 320mm discs with radial-mount Brembo calipers front; 220mm disc with Brembo caliper rear. Optional ABS: ABS was an option on some later models/markets, but not standard for the entire 2001-2005 range. Passive Features Lighting: Dual Halogen headlights for enhanced night visibility. Frame Integrity: Rigid aluminum twin-spar frame contributing to stable handling. 💡 Technology Features Infotainment Instrumentation: Digital and analog display with tachometer, speedometer, odometer, trip meters, fuel gauge, coolant temperature, and warning lights. Driver Assistance ABS Availability: Optional on some models; manual will detail its functionality if present. Connectivity Diagnostic Ports: Standard diagnostic connectors for ECU access (details of pinouts and protocols are crucial and found in the manual). 🔧 Maintenance Service Intervals First Service: Typically around 1,000 km (600 miles) - includes oil change, filter check, chain adjustment, and general inspection. Regular Oil Change: Every 6,000 km (3,750 miles) or annually. Valve Clearance Check: Every 12,000 km (7,500 miles). Chain Maintenance: Regular cleaning and lubrication every 500-1000 km and after riding in wet conditions. Fluid Specifications Engine Oil: SAE 10W-40, API SG+, JASO MA. Brake Fluid: DOT 4 (or DOT 5.1 if specified for higher...