🏷️ Basic Information Identification Make: Aprilia Model: RST Mille Model Code: RST1000 (internal project name 'Mille' commonly used) Generation Generation Code: First Generation (often referred to as the SL1000 Falco/Mille platform) Codes Production Years Covered: 2001, 2002, 2003, 2004, 2005 👋 Introduction Market Position Motorcycle Segment: Sport-touring Target Audience: Riders seeking a blend of performance, comfort for longer distances, and premium Italian engineering. Competitive Analysis Key Competitors: Ducati ST series, Honda VFR series, Kawasaki GTR series, Yamaha FJR series, BMW R series (RT variants). Key Features Engine Architecture: Powerful 998cc V-twin engine, renowned for torque and character. Suspension Quality: Often equipped with high-quality suspension components (e.g., Öhlins on some variants), offering superior ride and handling. Design Philosophy: Combines aggressive Italian styling with practicality for touring, featuring comfortable ergonomics and aerodynamic fairings. Braking System: Typically features premium braking components (e.g., Brembo) for strong, reliable stopping power. 📋 Manual Details Coverage Areas Manual Coverage Scope: Comprehensive workshop service and repair for the entire motorcycle. Page Count Estimated Page Count: Hundreds (exact number not specified, but implies extensive detail) Manual Type Manual Type: Workshop Service Repair Manual (Official Factory) Language Language: English (implied by product listing, typical for factory manuals) Format Format: Downloadable (likely PDF, allowing printing) 📖 Manual Coverage Systems Covered Engine Mechanical: Complete overhaul, disassembly, assembly, inspection, and repair of the V-twin engine (engine code: Rotax V990). Fuel System: Fuel injection system (Weber Marelli), fuel pump, injectors, sensors, throttle body, fuel tank, and lines. Ignition System: Ignition coils, spark plugs, ECU control, timing. Cooling System: Radiator, coolant hoses, water pump, thermostat, fan operation. Exhaust System: Exhaust headers, catalytic converter (if applicable to specific market versions), mufflers, mounting. Transmission Drivetrain: Clutch operation, gear shifting mechanism, internal transmission components, final drive (chain and sprockets). Chassis Frame: Frame inspection, headstock bearings, steering geometry, swingarm, rear suspension linkage. Suspension Front: Front forks (Öhlins or Showa depending on variant/options), internal components, seals, fluid levels, adjustments. Suspension Rear: Monoshock rear suspension, linkage system, shock absorber service, adjustment procedures. Brakes Front: Brake calipers (e.g., Brembo radial), master cylinder, brake lines, fluid replacement, bleeding, pad replacement, disc inspection. Brakes Rear: Rear brake caliper, master cylinder, brake lines, fluid replacement, bleeding, pad replacement, disc inspection. Electrical System: Wiring diagrams, battery, starter motor, alternator, lighting circuits, instrument cluster, fuses, relays, ECU diagnostics. Bodywork Fairings: Removal and installation of all body panels, seat, fuel tank, etc. Wheels Tires: Wheel bearing maintenance, tire replacement, balancing, spoke tension (if applicable). Diagnostics: Troubleshooting guides, fault code interpretation (if applicable to the ECU). Procedures Included Scheduled Maintenance: Detailed procedures for all scheduled service intervals, including oil changes, filter replacements, and inspections. Engine Rebuild: Complete engine disassembly, inspection of wear components (pistons, rings, valves, bearings), reassembly with torque specifications. Suspension Overhaul: Fork seal replacement, damper rod service, shock absorber rebuild procedures. Brake System Service: Complete brake bleeding, caliper servicing, master cylinder overhauls. Electrical Troubleshooting: Step-by-step diagnostic routines for electrical faults, wiring continuity checks. Clutch Replacement: Procedure for replacing clutch plates, springs, and basket components. Throttle Body Sync: Procedure for synchronizing throttle bodies for optimal engine performance. Valve Clearance Adjustment: Detailed instructions for checking and adjusting valve clearances using shims. Timing Chain Inspection: Procedures for inspecting and adjusting camshaft timing chains. Wheel Alignment: Instructions for proper wheel alignment (if applicable beyond basic fork/swingarm). Fuel Injector Cleaning: Methods for cleaning and testing fuel injectors. Technical Depth Diagnostic Capabilities: Advanced diagnostic procedures, including potential ECU readouts and troubleshooting trees. Repair Complexity: Covers everything from basic fluid changes to complete engine and gearbox rebuilds. Specification Detail: Includes precise torque values, clearances, fluid capacities, and wear limits for all components. Wiring Diagrams: Comprehensive electrical schematics with detailed component identification and circuit tracing. 📊 Manual Specifications File Format File Format: PDF (Portable Document Format) - commonly used for downloadable manuals. Print Quality Print Quality Expectation: High-resolution, suitable for clear printing of text and diagrams. Binding Type Binding Type For Print: Spiral-bound or comb-bound (user printable and can be professionally bound). Paper Type Recommended Paper Type: Standard printer paper (8.5" x 11" or A4) for home printing; heavier stock for workshop use. ⚙️ Engine Specifications Primary Engine Engine Type: V-twin (90-degree) Engine Code: Rotax V990 Displacement: 997.6 cc Bore X Stroke: 97 mm x 67.5 mm Compression Ratio: 10.8:1 (typical for the era, may vary slightly) Valve Train: DOHC, 4 valves per cylinder Cooling System: Liquid-cooled Performance Horsepower Peak: Approx. 130-135 HP @ 9,500 rpm (claimed) Torque Peak: Approx. 98-100 Nm @ 7,000 rpm (claimed) Fuel System Fuel Delivery: Electronic Fuel Injection (Weber Marelli) Fuel Type: Unleaded gasoline, minimum 95 RON Fuel Tank Capacity: Approx. 23 Liters 🔧 Transmission Standard Transmission Type: 6-speed constant mesh Optional Transmission Options: None (standard manual transmission) Features Clutch Type: Hydraulically operated wet multi-plate clutch Final Drive: Chain drive (525 pitch chain typically) 📐 Dimensions Exterior Length: Approx. 2170...