Aprilia RSV Mille 1998 1999 2000 Workshop Service Repair Manual
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🏷️ Basic Information Identification Make: Aprilia Model: RSV Mille Model Year: 1998, 1999, 2000 👋 Introduction Market Position Vehicle Type: High-performance sportbike Target Audience: Enthusiasts, DIY mechanics, and professional technicians working on the Aprilia RSV Mille. Competitive Analysis Key Competitors Era: Ducati 916/996, Honda VFR750F/RC45, Yamaha YZF1000R Thunderace, Suzuki GSX-R1100. Key Features Manual Benefit 1: Provides data, characteristics, instructions, and methodology for effective repair interventions. Manual Benefit 2: Ensures correct service, adjustments, removal, and installation of components. Manual Benefit 3: Facilitates efficient work and avoids costly mistakes by thorough familiarization. Manual Benefit 4: Aids in achieving satisfactory after-service results and proper vehicle maintenance. Manual Benefit 5: Promotes reliability and maximizes the lifespan of the Aprilia RSV Mille. 📋 Manual Details Coverage Areas Manual Type: Workshop Service Repair Manual Language: English Format: PDF Page Count: 279 Distribution Method: Instant Download 📖 Manual Coverage Systems Covered Engine: Comprehensive engine disassembly, assembly, troubleshooting, adjustments, and specifications for the V-twin engine. Fuel System: Detailed information on fuel injection, carburetors (if applicable to specific sub-models), fuel pump, filters, and lines. Ignition System: Coverage of spark plugs, coils, ECU, and related ignition components. Cooling System: Radiator, fan, thermostat, coolant hoses, and water pump service procedures. Exhaust System: Information on exhaust pipes, mufflers, and related mounting hardware. Transmission: Clutch operation, gear shifting mechanisms, gearbox disassembly and assembly, and gearbox oil specifications. Drivetrain: Chain and sprocket maintenance, rear wheel hub, and related components. Brakes: Front and rear brake systems, caliper service, master cylinders, brake lines, fluid replacement, and bleeding procedures. Suspension: Front fork (telescopic, inverted) service, rear shock absorber, linkage, and swingarm maintenance. Wheels And Tires: Wheel bearing service, tire pressure recommendations, and wheel mounting procedures. Steering: Handlebar, triple clamps, steering head bearings, and adjustment procedures. Electrical System: Battery, charging system (alternator, regulator/rectifier), starter motor, lighting, wiring diagrams, fuses, and relays. Bodywork: Fairing removal and installation, seat, fuel tank, and other body panel service. Frame: Frame integrity checks and related component mounting. Controls: Throttle, clutch, and brake lever adjustments and cable routing. Procedures Included Maintenance: Routine checks, lubrication, fluid changes, filter replacements, chain adjustment, brake pad inspection, and seasonal storage. Troubleshooting: Systematic diagnosis of common problems, fault finding, and diagnostic flowcharts. Repair: Detailed step-by-step instructions for component removal, disassembly, repair, and reassembly. Adjustment: Precise instructions for adjusting engine idle, carburetors (if applicable), clutch, brakes, suspension, and chain tension. Installation: Guidance for installing new or replacement parts and components. Disassembly: Exploded diagrams and step-by-step instructions for taking apart various vehicle systems and components. Specifications: Critical data including torque values, wear limits, fluid capacities, clearances, and electrical specifications. Technical Depth Level Of Detail: Comprehensive, from basic user maintenance to advanced mechanical and electrical diagnostics and repairs. 'Bumper to bumper' coverage. Illustrations: Detailed pictorial diagrams, exploded views, drawings, and photographs to guide procedures. Special Tools: Identification and usage instructions for special service tools required for specific procedures. Precautions: Specific safety notes, warnings (DANGER, CAUTION, NOTE), and precautions to ensure safe and correct operations. 📊 Manual Specifications File Format File Format: PDF Compatibility: Windows, Mac, Linux OS Requirement: Adobe Reader Print Quality Printability: Yes, all pages are printable. Readability: Designed for ease of reading and understanding, even for new personnel. Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: V-twin, four-stroke, liquid-cooled (DOHC, 4 valves per cylinder) Displacement: Typically 998 cc (exact specification varies slightly by market and specific model year, e.g., 997.62 cc) Bore X Stroke: 97 mm x 67.5 mm (approximate) Performance Horsepower: Around 124-130 hp (claimed, at crankshaft) depending on year and tuning. Torque: Around 98-101 Nm (claimed, at crankshaft) depending on year. Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) - Sequential multipoint injection. Fuel Type: Unleaded gasoline, minimum 95 octane. Carburetor Details: Not applicable for the primary EFI models, but some early or specific market versions might have had different configurations. 🔧 Transmission Standard Transmission Type: 6-speed sequential, constant mesh Optional Optional Transmission: N/A Features Clutch Type: Wet multi-plate, hydraulic actuation Final Drive: O-ring sealed chain 📐 Dimensions Exterior Length: Approx. 2040 mm Width: Approx. 720 mm (at handlebars) Height: Approx. 1100 mm (at seat) Weights Dry Weight: Approx. 195 kg Wet Weight: Approx. 213 kg (fully fueled) 🛡️ Safety Features Ratings Safety Ratings: N/A (Motorcycle safety is assessed by rider skill and component integrity, not standardized crash ratings.) Active Features Braking System: Dual front disc brakes with radial-mount calipers, single rear disc brake. Suspension Stability: Adjustable front forks and rear shock absorber for optimal handling and stability. Passive Features Chassis Design: Robust aluminium alloy twin-spar frame for structural integrity. 💡 Technology Features Infotainment Infotainment System: N/A (Focus is on performance and mechanicals, not extensive electronic rider aids or infotainment for this era). Driver Assistance ABS: ABS was an option on some versions/years, but not standard...
SAE 75W-90 or SAE 80W-90 gear oil (refer to manual for exact specification and capacity).
Known Issues
Common Issue 1:
Regulator/Rectifier failures (common on many Italian bikes of this era).
Common Issue 2:
Cam chain tensioner wear or failure (can lead to noise or engine damage).
Common Issue 3:
Electrical gremlins, especially related to aging wiring harnesses or connectors.
Common Issue 4:
Fuel pump issues or clogging of fuel filter.
Common Issue 5:
Wear on steering head bearings leading to notchiness.
📚 Vehicle History
Brand Heritage
Aprilia Heritage:
Aprilia is an Italian manufacturer with a strong racing pedigree, known for its innovative sportbikes and performance motorcycles.
Model Evolution
Rsv Mille Introduction:
The RSV Mille was Aprilia's flagship sportbike, launched to compete with established European and Japanese manufacturers in the superbike class.
First Generation:
The 1998-2003 generation, including these model years, featured the 998cc Rotax-built V-twin engine and established Aprilia's presence in the liter-bike category.
Production
Manufacturing Location:
Italy
🏆 Awards & Recognition
Recognitions
Motorcycle Press Reviews:
Generally received positive reviews for its V-twin character, handling, and track performance, often praised for its raw feel compared to Japanese rivals.
Ratings
Performance Ranking:
Considered a strong contender in the litre-bike class of its time, offering a distinct Italian character.