APRILIA SCARABEO 50 4T 4V Service Repair Manual 2009-2012
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🏷️ Basic Information Identification Make: Aprilia Model: Scarabeo 50 4T 4V Model Variant: 4-Stroke, 4-Valve Year Range: 2009-2012 Codes Engine Code Designation: Likely based on Piaggio Quasar 50cc engine architecture 👋 Introduction Market Position Market Segment: Lightweight scooter, urban mobility, entry-level rider. Aprilia Heritage: Aprilia, an Italian manufacturer known for its performance-oriented motorcycles and scooters, brings its engineering expertise to the lightweight scooter segment. Competitive Analysis Key Competitors: Honda PCX, Yamaha SMAX, Kymco Agility, Vespa Primavera (though typically higher premium). Key Features Design: Distinctive Italian styling, comfortable seating, practical under-seat storage. Engine Technology: 4-stroke, 4-valve engine for improved efficiency and performance compared to older 2-stroke designs. Ride Quality: Designed for nimble urban handling and a comfortable ride. Manual Value Proposition Primary Benefit: Empowers owners and technicians to perform any necessary repair or maintenance, saving time and money. 📋 Manual Details Coverage Areas Primary Coverage: Service, Repair, Maintenance, Troubleshooting Page Count Estimated Page Count: Likely 200-400 pages (typical for a comprehensive factory service manual) Manual Type Type: Factory Service Repair Workshop Manual Language Language: English (standard for international markets) Format Format: PDF (Digital Download) 📖 Manual Coverage Systems Covered Engine: Complete engine overhaul, disassembly, assembly, lubrication, cooling, valve timing, fuel injection, ignition. Transmission: Automatic transmission (CVT), variator, clutch, gear reduction, maintenance, troubleshooting. Chassis And Suspension: Front fork (telescopic), rear shock absorber, swingarm, bearings, adjustments. Braking System: Front and rear hydraulic disc brakes, brake fluid specifications, caliper maintenance, pad replacement, bleeding procedures. Electrical System: Wiring diagrams, starter motor, battery, charging system (stator, regulator/rectifier), lighting, indicators, horn, instrumentation. Fuel System: Fuel tank, fuel pump, fuel filter, fuel injection system (throttle body, injectors, ECU), emissions control. Cooling System: Liquid cooling system, radiator, coolant types, fan, pump, hoses, thermostat. Exhaust System: Exhaust manifold, catalytic converter, muffler, lambda sensor. Bodywork And Trim: Fairings, seat, handlebars, body panels, fasteners, removal and installation procedures. Wheels And Tires: Wheel removal and installation, tire pressure specifications, tire types, wheel bearing maintenance. Procedures Included Routine Maintenance: Oil changes, filter replacements (oil, air, fuel), spark plug replacement, coolant checks, brake fluid checks. Engine Repair: Piston and ring replacement, cylinder head service, valve adjustment, crankshaft and connecting rod service, gasket replacement. Transmission Repair: Variator roller inspection/replacement, clutch shoe inspection/replacement, belt inspection/replacement, gearbox oil change. Brake System Overhaul: Brake caliper overhaul, master cylinder overhaul, hose replacement, brake pad bedding-in. Electrical Troubleshooting: Diagnosing starting issues, charging system faults, lighting problems, sensor diagnostics. Suspension And Steering: Fork seal replacement, shock absorber replacement, steering bearing adjustment/replacement. Fuel Injection Diagnostics: Checking fuel pressure, diagnosing injector issues, throttle position sensor (TPS) calibration, lambda sensor testing. Cooling System Service: Coolant flush and refill, radiator leak testing, thermostat replacement. Troubleshooting Guides: Step-by-step diagnostic procedures for common and uncommon problems. Technical Depth Depth Level: Comprehensive: Covers everything from basic maintenance to complete engine and transmission rebuilds. Diagnostic Capabilities: Detailed diagnostic procedures, including electrical system testing and fuel injection system analysis. Rebuild Instructions: Detailed step-by-step instructions for rebuilding major components. Torque Specifications: All critical torque values for fasteners are provided. Clearances And Tolerances: Specific measurements for component clearances and tolerances are included. 📊 Manual Specifications File Format File Type: PDF (Portable Document Format) Searchability: Typically searchable text, allowing for quick information retrieval. Print Quality Print Readability: High resolution images and text for clear printing. Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: Four-stroke, single-cylinder, liquid-cooled, 4-valve SOHC Displacement: Approximately 49.5 cc (specific to 50cc class) Bore X Stroke: Typically around 39mm x 41.4mm (based on Piaggio Quasar 50) Compression Ratio: Typically around 12.0:1 to 12.5:1 Performance Horsepower: Around 4-5 HP (restricted for licensing in many regions) Torque: Approximately 3-4 Nm Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded Gasoline (90+ octane recommended) Ignition Ignition System: Electronic ignition (CDI or ECU controlled) Lubrication Oil Type: SAE 5W-40 Synthetic Motorcycle Oil, API SG or higher Oil Capacity: Approximately 0.7 - 0.8 Liters (check manual for precise fill) Cooling System Coolant Type: Ethylene glycol-based antifreeze/coolant, typically a 50/50 mix with distilled water. 🔧 Transmission Standard Type: Automatic Continuously Variable Transmission (CVT) Features Drive Type: Belt drive to rear wheel Gear Reduction: Planetary gear reduction unit Maintenance Gear Oil Type: SAE 80W-90 Gear Oil, API GL-4 Gear Oil Capacity: Approximately 0.15 - 0.20 Liters 📐 Dimensions Exterior Length: Approximately 1920 mm Width: Approximately 740 mm Height: Approximately 1310 mm (seat height ~790mm) Weights Dry Weight: Approximately 125 kg Gross Vehicle Weight Rating: Typically around 275-300 kg Fuel Tank Capacity: Approximately 7.0 Liters Wheels And Tires Front Tire Size: 110/70-16 Rear Tire Size: 120/80-16 Wheel Bolt Pattern: N/A (typically hub-mounted wheels on scooters) 🛡️ Safety Features Ratings Crash Test Ratings: N/A (Scooters are not typically subjected to automotive-style crash tests) Active Features Braking System: Front and rear hydraulic disc brakes for reliable...
Aprilia, an Italian manufacturer known for its performance-oriented motorcycles and scooters, brings its engineering expertise to the lightweight scooter segment.
N/A (Scooters are not typically subjected to automotive-style crash tests)
Active Features
Braking System:
Front and rear hydraulic disc brakes for reliable stopping power.
Lighting:
Headlight, taillight, brake lights, turn signals for visibility.
Passive Features
Frame Construction:
Steel frame for rigidity and stability.
Handlebar Design:
Ergonomic handlebar for control and comfort.
💡 Technology Features
Infotainment
Instrumentation:
Digital and analog instrument cluster with speedometer, odometer, fuel gauge, coolant temperature warning, and indicator lights.
Driver Assistance
ABS:
ABS not typically available on this 50cc model.
Connectivity
Usb Charging:
Not standard on this model year.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 4,000-5,000 km or annually, whichever comes first (check manual)
Oil Filter Replacement:
With every oil change
Air Filter Cleaning/Replacement:
Every 4,000-6,000 km
Spark Plug Replacement:
Every 8,000-10,000 km
Valve Clearance Check:
Every 8,000-10,000 km (critical for 4V engines)
Transmission Oil Change:
Every 8,000-10,000 km
Coolant Replacement:
Every 2 years or 20,000 km
Brake Fluid Replacement:
Every 2 years
Fluid Specifications
Engine Oil Viscosity:
SAE 5W-40
Engine Oil Standard:
API SG, JASO MA or MA2
Transmission Oil Viscosity:
SAE 80W-90
Transmission Oil Standard:
API GL-4
Brake Fluid Type:
DOT 4
Coolant Type:
Ethylene Glycol based antifreeze
Known Issues
Common Wear Items:
Variator rollers, drive belt, brake pads, front fork seals.
Potential Electrical Issues:
Occasional issues with the regulator/rectifier or stator windings, particularly on higher mileage units.
Fuel System Maintenance:
Periodic cleaning of fuel injectors and throttle body recommended for optimal performance.
📚 Vehicle History
Brand Heritage
Aprilia History:
Aprilia has a rich history in motorsport, particularly in Grand Prix racing, which influences their road-going vehicle development.
Model Evolution
Scarabeo Lineage:
The Scarabeo line has been a significant part of Aprilia's scooter offerings, known for its stylish design and practical use, evolving from earlier models.
Production
Manufacturing Location:
Primarily Italy
Production Period:
Original Scarabeo introduced in 1993, with various iterations and engine sizes since.
🏆 Awards & Recognition
Recognitions
General Reputation:
Aprilia scooters generally receive positive reviews for their handling, styling, and performance relative to their class.