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APRILIA SCARABEO 50 4T 4V 2009-2012 Service Repair Manual

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🏷️ Basic Information Identification Make: Aprilia Model: Scarabeo 50 4T 4V Model Code: AP06 Year: 2009-2012 Codes Vin Prefix Model Code: ZAPM58 👋 Introduction Market Position Segment: Lightweight scooter, urban mobility, 50cc class. Target Audience: Commuters, younger riders, urban dwellers seeking efficient and stylish transportation. Competitive Analysis Key Competitors: Vespa LX 50, Piaggio Fly 50, Kymco Agility 50, Honda Metropolitan. Unique Selling Proposition: Stylish Italian design, reliable Piaggio Group 4-valve engine technology, known for its robustness and performance in the 50cc category. Key Features Design: Retro-modern styling, comfortable seating, under-seat storage. Engine Technology: Four-valve (4V) configuration for improved performance and efficiency compared to older two-valve designs. Handling: Agile and easy to maneuver in urban environments, stable at lower speeds. 📋 Manual Details Coverage Areas Engine Coverage: Complete engine overhaul, tuning, diagnostics, specific component repair (cylinder head, piston, crankshaft, valve train). Transmission Coverage: Automatic CVT (Continuously Variable Transmission) system repair and maintenance, clutch, variator, and gearbox servicing. Electrical Coverage: Wiring diagrams, lighting systems, ignition system, starting system, charging system, ECU diagnostics and troubleshooting, sensors, and actuators. Chassis Coverage: Frame inspection and repair, suspension (front fork, rear shock absorber) overhaul and adjustment, steering system maintenance, brake system (front and rear disc) repair and bleeding, wheel and tire servicing. Bodywork Coverage: Fairings, seat, storage compartment, dashboard, lighting components, cosmetic repairs, panel removal and installation. Diagnostics Coverage: Troubleshooting guides for common issues, fault code interpretation, diagnostic procedures for electrical and mechanical components. Page Count Estimated Page Count: Approximately 300-400 pages (estimated based on typical comprehensive service manuals for this class of vehicle). Manual Type Type: Service and Repair Manual Language Language: English Format Format: Digital Download (PDF) 📖 Manual Coverage Systems Covered Engine Management: Fuel injection system (EFI), ignition timing, emissions control systems, sensor data interpretation, ECU (Engine Control Unit) functions. Powertrain: Complete breakdown and assembly of the engine, including cylinder head, piston, connecting rod, crankshaft, valve timing, lubrication system, cooling system (air-cooled), exhaust system. Braking System: Hydraulic system, brake fluid specifications and bleeding procedures, caliper and master cylinder overhaul, pad replacement, disc inspection. Suspension Steering: Front telescopic fork servicing, rear suspension unit inspection and replacement, steering bearing maintenance, handlebar alignment. Electrical Lighting Ignition: Headlight, taillight, turn signals, brake lights, dashboard illumination, ignition coil, spark plug, starter motor, battery maintenance. Fuel System: Fuel tank, fuel pump, fuel filter, fuel lines, fuel injector servicing. Procedures Included Routine Maintenance: Oil changes, oil filter replacement, air filter cleaning/replacement, spark plug replacement, valve clearance adjustment, brake fluid replacement, transmission oil change. Component Overhaul: Engine disassembly and reassembly, carburetor/fuel injector cleaning and adjustment, transmission rebuild, brake caliper overhaul, suspension fork servicing. Troubleshooting Diagnostics: Step-by-step diagnostic flowcharts for starting problems, engine performance issues, electrical faults, and braking system malfunctions. Wiring Schematics: Detailed, color-coded electrical wiring diagrams for all vehicle systems, facilitating diagnosis and repair. Special Tools Torque Specs: Identification of required specialized tools and precise torque specifications for all fasteners and critical components. Technical Depth Depth: Comprehensive, covering everything from basic owner-level maintenance to full engine and transmission rebuilds. Designed for both DIY enthusiasts and professional technicians. 📊 Manual Specifications File Format File Type: PDF Searchability: Searchable text content for quick information retrieval. Printability: Printable pages for physical reference. Print Quality Resolution: High-resolution images, diagrams, and schematics for clarity. Binding Type Binding: N/A (Digital Download) Paper Type Paper: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: Four-stroke, single-cylinder, air-cooled Displacement: 49.4 cc Bore X Stroke: 39 mm x 41.8 mm Valve Train: SOHC, 4 valves per cylinder Compression Ratio: 12.2:1 (approximate) Ignition System: Electronic, CDI Lubrication System: Wet sump Performance Horsepower: Approximately 4.5 - 5.0 HP (at manufacturer specified RPM) Torque: Approximately 3.5 - 4.0 Nm (at manufacturer specified RPM) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) by Magneti Marelli or similar supplier Fuel Type: Unleaded gasoline (min. 95 RON) Fuel Tank Capacity: Approximately 7.5 liters 🔧 Transmission Standard Type: Automatic, CVT (Continuously Variable Transmission) Clutch: Automatic centrifugal clutch Optional Optional Types: N/A (CVT is standard for this model) Features Gear Ratios: Continuously variable, providing optimal power delivery across the speed range. Transmission Fluid: SAE 80W/90 Gear Oil (refer to manual for specific API GL rating and capacity). 📐 Dimensions Exterior Length: Approx. 1840 mm Width: Approx. 720 mm Height: Approx. 1200 mm (seat height approx. 790 mm) Weights Dry Weight: Approx. 102 kg Gross Vehicle Weight Rating: Approx. 275 kg Wheels Tires Front Tire Size: 110/70-16 Rear Tire Size: 120/70-16 Wheel Type: Alloy Wheel Bolt Pattern: N/A (Scooter specific hub mounting) 🛡️ Safety Features Ratings Crash Test Data: N/A (Scooter category typically not subject to standard automotive crash testing). Active Features Braking System: Front: Hydraulic disc brake; Rear: Hydraulic disc brake. Lighting: Halogen headlight, LED taillight, turn indicators. Passive Features Frame Construction: Steel tubular frame for rigidity and durability. Mirrors: Dual rear-view mirrors for improved visibility....
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APRILIA SCARABEO 50 4T 4V 2009-2012 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Aprilia
Model:
Scarabeo 50 4T 4V
Model Code:
AP06
Year:
2009-2012
Codes
Vin Prefix Model Code:
ZAPM58
👋 Introduction
Market Position
Segment:
Lightweight scooter, urban mobility, 50cc class.
Target Audience:
Commuters, younger riders, urban dwellers seeking efficient and stylish transportation.
Competitive Analysis
Key Competitors:
Vespa LX 50, Piaggio Fly 50, Kymco Agility 50, Honda Metropolitan.
Unique Selling Proposition:
Stylish Italian design, reliable Piaggio Group 4-valve engine technology, known for its robustness and performance in the 50cc category.
Key Features
Design:
Retro-modern styling, comfortable seating, under-seat storage.
Engine Technology:
Four-valve (4V) configuration for improved performance and efficiency compared to older two-valve designs.
Handling:
Agile and easy to maneuver in urban environments, stable at lower speeds.
📋 Manual Details
Coverage Areas
Engine Coverage:
Complete engine overhaul, tuning, diagnostics, specific component repair (cylinder head, piston, crankshaft, valve train).
Transmission Coverage:
Automatic CVT (Continuously Variable Transmission) system repair and maintenance, clutch, variator, and gearbox servicing.
Electrical Coverage:
Wiring diagrams, lighting systems, ignition system, starting system, charging system, ECU diagnostics and troubleshooting, sensors, and actuators.
Chassis Coverage:
Frame inspection and repair, suspension (front fork, rear shock absorber) overhaul and adjustment, steering system maintenance, brake system (front and rear disc) repair and bleeding, wheel and tire servicing.
Bodywork Coverage:
Fairings, seat, storage compartment, dashboard, lighting components, cosmetic repairs, panel removal and installation.
Diagnostics Coverage:
Troubleshooting guides for common issues, fault code interpretation, diagnostic procedures for electrical and mechanical components.
Page Count
Estimated Page Count:
Approximately 300-400 pages (estimated based on typical comprehensive service manuals for this class of vehicle).
Manual Type
Type:
Service and Repair Manual
Language
Language:
English
Format
Format:
Digital Download (PDF)
📖 Manual Coverage
Systems Covered
Engine Management:
Fuel injection system (EFI), ignition timing, emissions control systems, sensor data interpretation, ECU (Engine Control Unit) functions.
Powertrain:
Complete breakdown and assembly of the engine, including cylinder head, piston, connecting rod, crankshaft, valve timing, lubrication system, cooling system (air-cooled), exhaust system.
Braking System:
Hydraulic system, brake fluid specifications and bleeding procedures, caliper and master cylinder overhaul, pad replacement, disc inspection.
Suspension Steering:
Front telescopic fork servicing, rear suspension unit inspection and replacement, steering bearing maintenance, handlebar alignment.
Electrical Lighting Ignition:
Headlight, taillight, turn signals, brake lights, dashboard illumination, ignition coil, spark plug, starter motor, battery maintenance.
Fuel System:
Fuel tank, fuel pump, fuel filter, fuel lines, fuel injector servicing.
Procedures Included
Routine Maintenance:
Oil changes, oil filter replacement, air filter cleaning/replacement, spark plug replacement, valve clearance adjustment, brake fluid replacement, transmission oil change.
Component Overhaul:
Engine disassembly and reassembly, carburetor/fuel injector cleaning and adjustment, transmission rebuild, brake caliper overhaul, suspension fork servicing.
Troubleshooting Diagnostics:
Step-by-step diagnostic flowcharts for starting problems, engine performance issues, electrical faults, and braking system malfunctions.
Wiring Schematics:
Detailed, color-coded electrical wiring diagrams for all vehicle systems, facilitating diagnosis and repair.
Special Tools Torque Specs:
Identification of required specialized tools and precise torque specifications for all fasteners and critical components.
Technical Depth
Depth:
Comprehensive, covering everything from basic owner-level maintenance to full engine and transmission rebuilds. Designed for both DIY enthusiasts and professional technicians.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Searchable text content for quick information retrieval.
Printability:
Printable pages for physical reference.
Print Quality
Resolution:
High-resolution images, diagrams, and schematics for clarity.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Four-stroke, single-cylinder, air-cooled
Displacement:
49.4 cc
Bore X Stroke:
39 mm x 41.8 mm
Valve Train:
SOHC, 4 valves per cylinder
Compression Ratio:
12.2:1 (approximate)
Ignition System:
Electronic, CDI
Lubrication System:
Wet sump
Performance
Horsepower:
Approximately 4.5 - 5.0 HP (at manufacturer specified RPM)
Torque:
Approximately 3.5 - 4.0 Nm (at manufacturer specified RPM)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) by Magneti Marelli or similar supplier
Fuel Type:
Unleaded gasoline (min. 95 RON)
Fuel Tank Capacity:
Approximately 7.5 liters
🔧 Transmission
Standard
Type:
Automatic, CVT (Continuously Variable Transmission)
Clutch:
Automatic centrifugal clutch
Optional
Optional Types:
N/A (CVT is standard for this model)
Features
Gear Ratios:
Continuously variable, providing optimal power delivery across the speed range.
Transmission Fluid:
SAE 80W/90 Gear Oil (refer to manual for specific API GL rating and capacity).
📐 Dimensions
Exterior
Length:
Approx. 1840 mm
Width:
Approx. 720 mm
Height:
Approx. 1200 mm (seat height approx. 790 mm)
Weights
Dry Weight:
Approx. 102 kg
Gross Vehicle Weight Rating:
Approx. 275 kg
Wheels Tires
Front Tire Size:
110/70-16
Rear Tire Size:
120/70-16
Wheel Type:
Alloy
Wheel Bolt Pattern:
N/A (Scooter specific hub mounting)
🛡️ Safety Features
Ratings
Crash Test Data:
N/A (Scooter category typically not subject to standard automotive crash testing).
Active Features
Braking System:
Front: Hydraulic disc brake; Rear: Hydraulic disc brake.
Lighting:
Halogen headlight, LED taillight, turn indicators.
Passive Features
Frame Construction:
Steel tubular frame for rigidity and durability.
Mirrors:
Dual rear-view mirrors for improved visibility.
💡 Technology Features
Infotainment
Dashboard:
Analog speedometer, digital odometer, fuel gauge, indicator lights (turn signals, high beam, oil pressure).
Driver Assistance
Features:
N/A (No electronic driver assistance systems typically found on 50cc scooters).
Connectivity
Features:
N/A (No onboard connectivity or Bluetooth features).
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 3,000 - 5,000 km or annually (refer to manual for exact mileage and time interval).
Oil Filter Replacement:
With every engine oil change.
Air Filter Service:
Inspect every 3,000 km, clean or replace as needed.
Spark Plug Replacement:
Every 6,000 - 10,000 km (e.g., NGK CR9EB or equivalent).
Valve Clearance Check:
Every 6,000 - 10,000 km (critical for 4-valve engines).
Brake Fluid Replacement:
Every 2 years or 20,000 km.
Transmission Oil Change:
Every 6,000 - 10,000 km.
Fluid Specifications
Engine Oil:
SAE 5W-40 API SG or higher (synthetic recommended), capacity approx. 0.9 - 1.0 liters.
Brake Fluid:
DOT 4
Coolant:
N/A (Air-cooled engine)
Known Issues
Common Problems:
Potential for sticky throttle bodies or injectors if fuel quality is poor, wear on variator rollers, occasional electrical connector issues (corrosion). Valve clearance adjustment is crucial for maintaining performance and preventing damage.
Maintenance Tips:
Regularly clean the air filter, ensure correct valve clearances, use high-quality fuel, and keep the battery terminals clean for reliable starting.
📚 Vehicle History
Brand Heritage
Manufacturer:
Aprilia is an Italian manufacturer with a strong heritage in performance motorcycles and scooters, known for innovation and racing success.
Model Evolution
Scarabeo Lineage:
The Scarabeo line has been a staple for Aprilia since the mid-1990s, evolving from the iconic 2-stroke models to more modern 4-stroke, 4-valve engines for improved emissions and fuel economy. The 50cc 4T 4V represents an optimization for urban commuting and younger riders.
Production
Manufacturing Location:
Primarily manufactured by Piaggio Group (Aprilia's parent company) in Italy or other Piaggio Group facilities.
Production Years:
2009-2012 is a specific generation/update of the Scarabeo 50 4T 4V.
🏆 Awards & Recognition
Recognitions
Historical Awards:
The Aprilia Scarabeo line has historically received acclaim for its design and urban practicality. Specific awards for the 2009-2012 50 4T 4V model are less documented publicly but it was a strong contender in its segment.
Ratings
Owner Satisfaction:
Generally positive for its class, praised for styling and reliability when properly maintained.
Certifications
Emissions Standards:
Compliant with Euro 3 emissions standards for its production period.
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