🏷️ Basic Information Identification Make: Aprilia Model: Scarabeo 500 Model Variant: 500 GT Production Years Covered: 2005, 2006 Codes Chassis Code: RP03 👋 Introduction Market Position Vehicle Segment: Maxi-scooter, urban mobility, touring scooter Competitive Analysis Key Competitors: Honda Silver Wing 600, Suzuki Burgman 650, Yamaha TMAX 500 Key Features Vehicle Philosophy: Blends the practicality of a scooter with the performance and comfort of a motorcycle for versatile use. Manual Value Proposition: Provides factory-level repair and maintenance information, empowering owners and independent workshops. 📋 Manual Details Coverage Areas Primary Coverage: Repair and service for the Aprilia Scarabeo 500 (2005-2006) Secondary Coverage: Routine maintenance, diagnostics, troubleshooting, and component repair Page Count Estimated Page Count: Varies by specific factory manual; typically hundreds of pages for comprehensive coverage. Manual Type Manual Type: Factory Service Repair Manual Language Language: English Format File Format: PDF/ZIP 📖 Manual Coverage Systems Covered Engine: Complete engine overhaul, internal components, timing, valve clearance, cylinder head, piston, crankshaft, lubrication system Fuel System: Fuel injection system, fuel pump, injectors, fuel filter, fuel tank, fuel lines, idle control Cooling System: Radiator, coolant flow, water pump, thermostat, coolant hoses, fan operation, coolant specifications Chassis: Frame, suspension (front fork, rear shock absorber), steering system, wheel bearings, swingarm Electrical System: Wiring diagrams, battery, starter, alternator, ignition system, lighting (headlight, taillight, indicators), horn, instrument panel, ECU, sensors Brakes: Brake system layout, hydraulic lines, brake calipers, brake pads, brake discs, master cylinders, bleeding procedures, brake fluid specifications Bodywork: Body panels, fairings, seat, storage compartments, removal and installation procedures Procedures Included Routine Maintenance: Oil changes, filter replacements, spark plug service, chain adjustment (if applicable, though this is a scooter), brake fluid changes, coolant checks Diagnostics: Troubleshooting guides for common problems, fault code interpretation (if applicable), diagnostic connector usage Repair Procedures: Detailed step-by-step instructions for engine rebuilds, transmission service, suspension overhauls, electrical component replacement, brake system repairs Troubleshooting: Systematic approaches to diagnose and resolve performance issues, starting problems, electrical faults, and mechanical failures Technical Depth Depth Level: Comprehensive; suitable for professional mechanics and advanced DIY enthusiasts. Covers everything from basic checks to complete engine disassembly and rebuild. 📊 Manual Specifications File Format Compatibility: WIN/MAC/LINUX Requires Software: Unzipper (e.g., WinRAR) required Print Quality Digital Quality: High-resolution, searchable PDF content (typical for factory manuals) Binding Type Binding Type: Digital Download (PDF/ZIP) Paper Type Paper Type: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Type: Four-stroke, single-cylinder, liquid-cooled, DOHC Displacement: 460 cc (exact displacement may vary slightly based on source, but commonly cited as 460cc or around 492cc for the engine family). Bore X Stroke: Approx. 92 mm x 86 mm (typical for this engine family) Performance Horsepower: Approx. 34-39 HP (at crank, depending on specific market tune) Torque: Approx. 43-46 Nm (at crank) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded gasoline, minimum 95 RON Lubrication Oil Type: API SG or higher, SAE 10W-40 synthetic or semi-synthetic motorcycle oil recommended Oil Capacity: Approx. 1.8 - 2.0 Liters with filter change Cooling System Cooling Medium: Ethylene glycol-based coolant mixture (50% coolant, 50% distilled water) 🔧 Transmission Standard Transmission Type: Automatic Continuously Variable Transmission (CVT) Transmission Fluid: Specific CVT fluid required; consult manual for exact specification (e.g., SAE J1703 or equivalent) Features Drive Type: Belt drive 📐 Dimensions Exterior Length: Approx. 2,245 mm Width: Approx. 790 mm Height: Approx. 1,490 mm (seat height may vary) Weights Dry Weight: Approx. 200-210 kg Gross Vehicle Weight Rating: Consult manual for specific GVWR Fuel Tank Capacity: Approx. 14 Liters 🛡️ Safety Features Ratings Crash Test Information: N/A for motorcycles/scooters in standard automotive crash test formats. Active Features Braking System: Combined braking system (front and rear brakes actuated by either lever, but with independent capabilities), ABS available on some models/markets. Passive Features Lighting: Halogen headlight, LED taillight and brake light, amber turn signals. 💡 Technology Features Infotainment Instrument Cluster: Analog speedometer and tachometer, digital odometer, trip meter, fuel gauge, clock, and indicator lights. Driver Assistance ABS Availability: Optional ABS system available on select models/markets. Connectivity Diagnostic Port: On-board diagnostics (OBD) port for electronic fault diagnosis. 🔧 Maintenance Service Intervals Engine Oil Change: Every 6,000 km or 12 months, whichever comes first. Oil Filter Replacement: Every 12,000 km or 24 months (typically with every second oil change). Spark Plug Replacement: Every 12,000 km or 24 months. Air Filter Cleaning/Replacement: Inspect every 6,000 km; clean or replace as needed. Replacement typically every 18,000 km. Coolant Replacement: Every 24,000 km or 48 months. Brake Fluid Replacement: Every 24,000 km or 24 months. Cvt Belt Inspection/Replacement: Inspect every 12,000 km; replace typically between 24,000-36,000 km depending on wear. Fluid Specifications Engine Oil Grade: SAE 10W-40 (API SG or higher, JASO MA) Coolant Type: 50% Ethylene Glycol and 50% Distilled Water mix Brake Fluid Type: DOT 4 Known Issues Common Wear Items: CVT belt, starter motor brushes, suspension bushings,...