Aprilia Scarabeo 500 2003-2011 Factory Service Repair Manual
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🏷️ Basic Information Identification Make: Aprilia Model: Scarabeo 500 Model Variant: GT / ie Production Years Covered: 2003, 2004, 2005, 2006, 2007, 2008, 2009, 2010, 2011 Engine Displacement: 460 cc Codes Chassis Code: RP3 👋 Introduction Market Position Market Position: The Aprilia Scarabeo 500 was positioned as a premium maxi-scooter, offering comfort, performance, and advanced features for urban commuting and touring. Competitive Analysis Competitive Analysis: Competed with other large-displacement maxi-scooters from European and Japanese manufacturers, emphasizing its Italian design and dynamic capabilities. Key Features Key Features: Liquid-cooled engine, advanced braking systems (often with ABS as an option), comfortable ergonomics, generous under-seat storage, and sophisticated styling. 📋 Manual Details Coverage Areas Coverage Areas: Comprehensive service and repair for the Aprilia Scarabeo 500 across specified model years. Page Count Page Count: Not specified, but implied to be extensive due to detailed nature. Manual Type Manual Type: Factory Service Repair Manual Language Language: English Format Format: PDF Compatibility: Win/Mac Requirements: Adobe PDF Reader 📖 Manual Coverage Systems Covered Systems Covered: General Information, Periodic Maintenance, Tune-up Procedures, Engine, Fuel and Lubrication System, Cooling System, Electrical System, Chassis, Servicing Information, Updates. Electrical System Details: Includes comprehensive wiring diagrams, troubleshooting guides for lighting, ignition, starting system, charging system, and electronic fuel injection. Chassis Details: Covers frame inspection, steering system, suspension components (forks and rear shocks), wheel bearings, and final drive. Procedures Included Procedures Included: Detailed step-by-step instructions for inspection, diagnosis, repair, and replacement of all vehicle components. Includes diagnostic procedures for electrical and mechanical issues. Engine Overhaul Procedures: Detailed steps for engine disassembly, inspection, repair, and reassembly, including cylinder head, piston, crankshaft, and valve train servicing. Tune Up Procedures: Step-by-step guides for performing routine tune-ups, including checks and adjustments of various engine and chassis components. Technical Depth Technical Depth: In-depth coverage suitable for dealership technicians and advanced DIY mechanics, encompassing everything from routine maintenance to complete engine and chassis rebuilds. Torque Specifications: Includes precise torque values for all critical fasteners throughout the vehicle. Special Tools: Lists any specific tools or equipment required for specialized procedures. 📊 Manual Specifications File Format File Format: PDF Print Quality Print Quality: Printable pages with detailed illustrations, diagrams, and wiring schematics. Binding Type Binding Type: Digital Download (PDF) Paper Type Paper Type: Not Applicable (Digital) ⚙️ Engine Specifications Primary Engine Engine Type: 4-stroke, single-cylinder, liquid-cooled Bore X Stroke: 92 mm x 84 mm Valve Train: SOHC, 4 valves Performance Horsepower: Approx. 34 HP (25 kW) @ 7,250 rpm (for earlier models, may vary slightly by year) Torque: Approx. 36 Nm (26.5 lb-ft) @ 5,500 rpm (for earlier models, may vary slightly by year) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) - 'ie' designation indicates injection Fuel Type: Unleaded gasoline, minimum 95 RON Lubrication Oil Type: API SJ or higher, SAE 15W-40 or 10W-40 motorcycle specific Oil Capacity: Approx. 1.8 Liters (1.9 US qt) Cooling System Coolant Type: Ethylene glycol-based coolant with corrosion inhibitors (50% mixture) Coolant Capacity: Approx. 1.2 Liters (1.3 US qt) 🔧 Transmission Standard Transmission Type: Automatic CVT (Continuously Variable Transmission) Features Clutch Type: Automatic centrifugal clutch Final Drive: Belt drive, enclosed chain 📐 Dimensions Exterior Length: Approx. 2,220 mm (87.4 in) Width: Approx. 790 mm (31.1 in) Height: Approx. 1,460 mm (57.5 in) (to top of windshield) Weights Dry Weight: Approx. 190 kg (419 lbs) Gross Vehicle Weight Rating: Not specified, but typically around 350 kg (772 lbs) Capacities Fuel Tank Capacity: Approx. 14 Liters (3.7 US gal) Storage Capacity: Under-seat storage for one full-face helmet and accessories. 🛡️ Safety Features Ratings Safety Ratings: N/A (Motorcycle safety is assessed through different standards than cars). Active Features Braking System: Front: Hydraulic disc brake, 260 mm diameter. Rear: Hydraulic disc brake, 240 mm diameter. ABS: Optional ABS available on some models/years. Suspension Front: Telescopic hydraulic fork, 35 mm stanchions Suspension Rear: Swingarm with twin shock absorbers, adjustable preload Passive Features Lighting: Halogen headlamp, LED taillight and turn signals. 💡 Technology Features Infotainment Dashboard: Digital and analog display with speedometer, tachometer, fuel gauge, coolant temperature, odometer, trip meters, and indicator lights. Driver Assistance ABS: Available ABS system (optional) for enhanced braking control. Connectivity Charging Port: Often equipped with a 12V accessory socket for charging devices. 🔧 Maintenance Service Intervals Oil Change Interval: Every 5,000 km (3,000 miles) or annually. Air Filter Replacement: Every 10,000 km (6,000 miles) or as needed based on conditions. Spark Plug Replacement: Every 15,000 km (9,000 miles) or annually. Cvt Belt Inspection: Inspect every 10,000 km (6,000 miles), replace as needed (typically recommended around 20,000-30,000 km or 12,000-18,000 miles). Fluid Specifications Engine Oil Specification: SAE 15W-40 or 10W-40 API SJ or higher, motorcycle specific. Coolant Specification: 50% mixture of ethylene glycol-based coolant with corrosion inhibitors. Brake Fluid Specification: DOT 4. Transmission Fluid Type: N/A - CVT systems do not typically use traditional transmission fluid; belt and...
The Aprilia Scarabeo 500 was positioned as a premium maxi-scooter, offering comfort, performance, and advanced features for urban commuting and touring.
Competitive Analysis
Competitive Analysis:
Competed with other large-displacement maxi-scooters from European and Japanese manufacturers, emphasizing its Italian design and dynamic capabilities.
Key Features
Key Features:
Liquid-cooled engine, advanced braking systems (often with ABS as an option), comfortable ergonomics, generous under-seat storage, and sophisticated styling.
📋 Manual Details
Coverage Areas
Coverage Areas:
Comprehensive service and repair for the Aprilia Scarabeo 500 across specified model years.
Page Count
Page Count:
Not specified, but implied to be extensive due to detailed nature.
Manual Type
Manual Type:
Factory Service Repair Manual
Language
Language:
English
Format
Format:
PDF
Compatibility:
Win/Mac
Requirements:
Adobe PDF Reader
📖 Manual Coverage
Systems Covered
Systems Covered:
General Information, Periodic Maintenance, Tune-up Procedures, Engine, Fuel and Lubrication System, Cooling System, Electrical System, Chassis, Servicing Information, Updates.
Electrical System Details:
Includes comprehensive wiring diagrams, troubleshooting guides for lighting, ignition, starting system, charging system, and electronic fuel injection.
Chassis Details:
Covers frame inspection, steering system, suspension components (forks and rear shocks), wheel bearings, and final drive.
Procedures Included
Procedures Included:
Detailed step-by-step instructions for inspection, diagnosis, repair, and replacement of all vehicle components. Includes diagnostic procedures for electrical and mechanical issues.
Engine Overhaul Procedures:
Detailed steps for engine disassembly, inspection, repair, and reassembly, including cylinder head, piston, crankshaft, and valve train servicing.
Tune Up Procedures:
Step-by-step guides for performing routine tune-ups, including checks and adjustments of various engine and chassis components.
Technical Depth
Technical Depth:
In-depth coverage suitable for dealership technicians and advanced DIY mechanics, encompassing everything from routine maintenance to complete engine and chassis rebuilds.
Torque Specifications:
Includes precise torque values for all critical fasteners throughout the vehicle.
Special Tools:
Lists any specific tools or equipment required for specialized procedures.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Print Quality:
Printable pages with detailed illustrations, diagrams, and wiring schematics.
Binding Type
Binding Type:
Digital Download (PDF)
Paper Type
Paper Type:
Not Applicable (Digital)
⚙️ Engine Specifications
Primary Engine
Engine Type:
4-stroke, single-cylinder, liquid-cooled
Bore X Stroke:
92 mm x 84 mm
Valve Train:
SOHC, 4 valves
Performance
Horsepower:
Approx. 34 HP (25 kW) @ 7,250 rpm (for earlier models, may vary slightly by year)
Torque:
Approx. 36 Nm (26.5 lb-ft) @ 5,500 rpm (for earlier models, may vary slightly by year)
Not specified, but typically around 350 kg (772 lbs)
Capacities
Fuel Tank Capacity:
Approx. 14 Liters (3.7 US gal)
Storage Capacity:
Under-seat storage for one full-face helmet and accessories.
🛡️ Safety Features
Ratings
Safety Ratings:
N/A (Motorcycle safety is assessed through different standards than cars).
Active Features
Braking System:
Front: Hydraulic disc brake, 260 mm diameter. Rear: Hydraulic disc brake, 240 mm diameter.
ABS:
Optional ABS available on some models/years.
Suspension Front:
Telescopic hydraulic fork, 35 mm stanchions
Suspension Rear:
Swingarm with twin shock absorbers, adjustable preload
Passive Features
Lighting:
Halogen headlamp, LED taillight and turn signals.
💡 Technology Features
Infotainment
Dashboard:
Digital and analog display with speedometer, tachometer, fuel gauge, coolant temperature, odometer, trip meters, and indicator lights.
Driver Assistance
ABS:
Available ABS system (optional) for enhanced braking control.
Connectivity
Charging Port:
Often equipped with a 12V accessory socket for charging devices.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000 km (3,000 miles) or annually.
Air Filter Replacement:
Every 10,000 km (6,000 miles) or as needed based on conditions.
Spark Plug Replacement:
Every 15,000 km (9,000 miles) or annually.
Cvt Belt Inspection:
Inspect every 10,000 km (6,000 miles), replace as needed (typically recommended around 20,000-30,000 km or 12,000-18,000 miles).
Fluid Specifications
Engine Oil Specification:
SAE 15W-40 or 10W-40 API SJ or higher, motorcycle specific.
Coolant Specification:
50% mixture of ethylene glycol-based coolant with corrosion inhibitors.
Brake Fluid Specification:
DOT 4.
Transmission Fluid Type:
N/A - CVT systems do not typically use traditional transmission fluid; belt and roller maintenance is key.
Known Issues
Common Issues:
While generally reliable, potential issues can include stator failures, regulator/rectifier problems, and occasional CVT component wear. The manual would provide diagnostic steps for these.
📚 Vehicle History
Brand Heritage
Brand Heritage:
Aprilia is an Italian manufacturer with a rich history in motorcycle racing and performance-oriented street bikes and scooters.
Model Evolution
Model Evolution:
The Scarabeo line was introduced in the mid-1990s, known for its distinctive large-diameter wheels and stylish design. The 500cc variant represented the pinnacle of the Scarabeo's performance and touring capability within its segment.