Aprilia Scarabeo 500 2003-2011 Service Repair Manual
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🏷️ Basic Information Identification Make: Aprilia Model: Scarabeo 500 Generation: First Generation (Post-2002) Chassis Codes: RL, SB 👋 Introduction Market Position Segment: Maxi-scooter Target Audience: Commuters, touring riders, scooter enthusiasts seeking performance and comfort. Competitive Analysis Competitors: Suzuki Burgman 400/650, Yamaha TMAX 500, Kymco Xciting 500, Honda Silver Wing 600. Key Features Of Vehicle Platform: Known for its comfortable riding position, substantial storage, and powerful engine for its class. Key Features Of Manual Value Proposition: Provides dealership-level repair information for DIY maintenance and troubleshooting, saving on service costs. 📋 Manual Details Coverage Applicable Years: 2003, 2004, 2005, 2006, 2007, 2008, 2009, 2010, 2011 Format File Format: PDF Delivery Method: Instant Download Quality Searchability: Completely searchable text Bookmarking: Completely bookmarked Printability: All pages printable Source: Factory Service Manual Authenticity: Real files, not scans Language Language: English Page Count Estimated Page Count: Varies by year, but comprehensive for the entire range Manual Type Type: Service and Repair Manual 📖 Manual Coverage Systems Covered Engine Mechanical: Engine disassembly, assembly, inspection, and repair of all internal components. Fuel System: Fuel injection system (EFI), fuel pump, injectors, fuel pressure regulation, fuel filter. Lubrication System: Oil pump, oil circulation, oil filter, oil specifications and capacities. Cooling System: Radiator, coolant, water pump, thermostat, cooling fan, coolant capacities and specifications. Electrical System: Battery, charging system (alternator/stator), ignition system, lighting, starter motor, wiring harnesses. Chassis Suspension: Front forks, rear shock absorber, swingarm, linkage (if applicable). Braking System: Front and rear brake calipers, master cylinders, brake lines, brake fluid specifications, ABS (if equipped). Bodywork: Fairings, body panels, seat, storage compartment, mounting procedures. Procedures Included Periodic Maintenance: Scheduled maintenance checks, oil changes, filter replacements, spark plug replacement, drive belt inspection/replacement. Tune Up: Carburetor/fuel injection adjustments, ignition timing (if applicable), idle speed settings. Troubleshooting: Diagnostic procedures for common problems, fault codes (if applicable). Major Repairs: Engine rebuild, transmission repair, suspension overhaul, electrical system diagnostics. Special Tools: Identification and usage of specialized tools required for specific repairs. Technical Depth Depth: Comprehensive, covering from basic checks to complete overhauls. 📊 Manual Specifications File Attributes File Type: Digital Manual (PDF) Print Attributes Print Capability: Full printability for individual pages or sections. Binding Type Binding: N/A (Digital Download) Paper Type Paper: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: Four-stroke, single-cylinder, liquid-cooled, DOHC Displacement: 460 cc (28.1 cu in) Bore X Stroke: 92 mm x 69 mm (3.62 x 2.72 in) Compression Ratio: 10.5:1 Performance Horsepower: Approx. 34 hp (25 kW) @ 7,500 rpm (varies slightly by year/market) Torque: Approx. 36 Nm (26.5 lb-ft) @ 6,000 rpm (varies slightly by year/market) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded gasoline, minimum 91 octane (RON+MON)/95 RON Lubrication System Oil Type: SAE 10W-40, API SG or higher, JASO MA certified synthetic or semi-synthetic motorcycle oil. Oil Capacity: Approx. 1.7 Liters (1.8 US qt) with filter change. Cooling System Coolant Type: Ethylene glycol based antifreeze/coolant mixture with distilled water (50/50 ratio recommended). Coolant Capacity: Approx. 1.1 Liters (1.16 US qt). 🔧 Transmission Transmission Type Type: Automatic, Twist-and-Go (CVT - Continuously Variable Transmission) Drive: Belt drive to rear wheel Features Clutch: Automatic centrifugal dry clutch Fluid Specifications Cvt Fluid: Refer to manual for specific CVT belt and roller lubrication/maintenance; no separate fluid for primary CVT operation. 📐 Dimensions Exterior Dimensions Length: Approx. 2,245 mm (88.4 in) Width: Approx. 790 mm (31.1 in) Height: Approx. 1,430 mm (56.3 in) Wheelbase: Approx. 1,575 mm (62.0 in) Weights Dry Weight: Approx. 199 kg (438.7 lbs) Wet Weight: Approx. 215 kg (474 lbs) (with all fluids) Max Load Capacity: Refer to owner's manual or vehicle placard; typically around 150-180 kg (330-400 lbs) including rider and cargo. Fuel Capacity Fuel Tank Capacity: Approx. 14.2 Liters (3.75 US gal) 🛡️ Safety Features Active Features Braking System: Combined braking system, often with front and rear discs. ABS was optional on some models/markets. Lighting: Halogen headlight, LED taillight and turn signals (depending on year/market). Passive Features Frame: High-strength steel tube frame. Storage: Underseat storage compartment, often capable of holding a full-face helmet. Glove box compartment. 💡 Technology Features Infotainment Instrument Cluster: Digital and analog display with speedometer, tachometer, fuel gauge, odometer, trip meter, and warning lights. Driver Assistance ABS Availability: Anti-lock Braking System (ABS) was an optional feature on certain model years and markets. Connectivity Charging Port: Some models may feature a 12V accessory socket for charging devices. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 6,000 km (3,700 miles) or annually, whichever comes first. Consult manual for precise intervals. Air Filter Replacement: Check every 6,000 km (3,700 miles), replace as needed. Consult manual. Spark Plug Replacement: Typically every 12,000 km (7,500 miles) or as specified. Consult manual. Drive Belt Inspection Replacement: Inspect every 12,000 km (7,500 miles), replace as recommended. Consult manual for specific mileage. Fluid Specifications Brake Fluid Type: DOT...
Refer to manual for specific CVT belt and roller lubrication/maintenance; no separate fluid for primary CVT operation.
📐 Dimensions
Exterior Dimensions
Length:
Approx. 2,245 mm (88.4 in)
Width:
Approx. 790 mm (31.1 in)
Height:
Approx. 1,430 mm (56.3 in)
Wheelbase:
Approx. 1,575 mm (62.0 in)
Weights
Dry Weight:
Approx. 199 kg (438.7 lbs)
Wet Weight:
Approx. 215 kg (474 lbs) (with all fluids)
Max Load Capacity:
Refer to owner's manual or vehicle placard; typically around 150-180 kg (330-400 lbs) including rider and cargo.
Fuel Capacity
Fuel Tank Capacity:
Approx. 14.2 Liters (3.75 US gal)
🛡️ Safety Features
Active Features
Braking System:
Combined braking system, often with front and rear discs. ABS was optional on some models/markets.
Lighting:
Halogen headlight, LED taillight and turn signals (depending on year/market).
Passive Features
Frame:
High-strength steel tube frame.
Storage:
Underseat storage compartment, often capable of holding a full-face helmet. Glove box compartment.
💡 Technology Features
Infotainment
Instrument Cluster:
Digital and analog display with speedometer, tachometer, fuel gauge, odometer, trip meter, and warning lights.
Driver Assistance
ABS Availability:
Anti-lock Braking System (ABS) was an optional feature on certain model years and markets.
Connectivity
Charging Port:
Some models may feature a 12V accessory socket for charging devices.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 6,000 km (3,700 miles) or annually, whichever comes first. Consult manual for precise intervals.
Air Filter Replacement:
Check every 6,000 km (3,700 miles), replace as needed. Consult manual.
Spark Plug Replacement:
Typically every 12,000 km (7,500 miles) or as specified. Consult manual.
Drive Belt Inspection Replacement:
Inspect every 12,000 km (7,500 miles), replace as recommended. Consult manual for specific mileage.
Fluid Specifications
Brake Fluid Type:
DOT 4
Coolant Specification:
50/50 mix of ethylene glycol-based antifreeze and distilled water.
Known Issues
Common Wear Items:
Drive belt, voltage regulator, water pump seals, brake pads/discs, wheel bearings.
Potential Electrical Gremlins:
Some owners report occasional issues with charging systems or electrical connectors, often addressed by proper maintenance and manual guidance.
📚 Vehicle History
Brand Heritage
Manufacturer History:
Aprilia is an Italian manufacturer with a long history in motorcycle racing and production, known for sporty and innovative designs.
Model Evolution
Scarabeo Lineage:
The Scarabeo line, introduced in 1993, is Aprilia's flagship scooter range, known for blending scooter practicality with motorcycle-like performance and styling.
Production
Manufacturing Location:
Primarily Italy, with potential production shifts or components sourced from other Piaggio Group facilities.
🏆 Awards & Recognition
Recognitions
Industry Acclaim:
While specific awards for the 2003-2011 Scarabeo 500 might not be widely documented, the Scarabeo line has consistently been recognized for its comfort, practicality, and performance within the maxi-scooter segment.