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Aprilia Scarabeo 500 2008 Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: Aprilia Model: Scarabeo 500 Year: 2008 Product Type: Service Repair Workshop Manual 👋 Introduction Market Position Segment: Premium/Luxury Maxi-Scooter segment Target User: Urban commuters and touring riders seeking comfort and performance Competitive Analysis Key Competitors: Suzuki Burgman 400/650, Yamaha TMAX, Honda Silver Wing, Piaggio X8/X9 Key Features Engine Size: 500cc class engine, offering substantial power for its class Comfort And Ergonomics: Designed for comfortable, long-distance riding with good wind protection and seating Styling: Distinctive Italian design aesthetic 📋 Manual Details Coverage Areas Primary Coverage: Comprehensive service and repair for the Aprilia Scarabeo 500 (2008 model year) Target Audience: Professional mechanics and experienced DIY enthusiasts Page Count Estimated Pages: Likely over 400 pages (typical for comprehensive workshop manuals) Manual Type Type: Workshop Manual / Service Manual Language Language: English Format Format: Digital (likely PDF) 📖 Manual Coverage Systems Covered Engine: Detailed disassembly, assembly, inspection, and repair of the engine and its components Fuel System: Fuel injection system, fuel pump, injectors, fuel lines, and tank maintenance Cooling System: Radiator, water pump, thermostat, coolant flow, and troubleshooting Transmission Drivetrain: Automatic transmission (CVT) service, belt replacement, clutch inspection, and final drive Brakes: Front and rear brake system, hydraulic lines, master cylinders, calipers, pads, discs, and bleeding procedures Suspension: Front forks, rear shock absorber, linkage, and adjustments Steering: Handlebar assembly, steering head bearings, and alignment Electrical System: Battery, charging system, starter motor, ignition system, lighting, indicators, and wiring diagrams Bodywork: Fairings, body panels, seat, luggage compartments, and cosmetic component removal/installation Diagnostics: Troubleshooting guides for common problems and fault diagnosis Procedures Included Scheduled Maintenance: Oil changes, filter replacements, spark plug checks, and lubrication points Component Overhaul: Complete disassembly and reassembly of major components like the engine and transmission Troubleshooting: Systematic approaches to diagnosing and fixing issues Wiring Diagrams: Detailed electrical system schematics for component tracing and repair Tightening Torques: Specification of critical bolt and nut torque values for safe assembly Special Tools: Identification of required specialized tools for certain procedures Technical Depth Depth: Comprehensive, covering everything from basic adjustments to full engine rebuilds Diagnostic Capabilities: Includes diagnostic flowcharts and symptom-based troubleshooting 📊 Manual Specifications File Format Format: PDF (Portable Document Format) Searchability: Likely text-searchable for quick information retrieval Printability: Printable pages for workshop use Print Quality Image Resolution: High-resolution for clear diagrams and illustrations Binding Type Binding: N/A (Digital Format) Paper Type Paper: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Type: Four-stroke, single-cylinder, liquid-cooled, SOHC, 4-valve Displacement: 460 cc (approximate, based on typical 500cc class Aprilia engines) Bore X Stroke: Variable (specifics found in manual) Compression Ratio: Variable (specifics found in manual) Performance Horsepower: Approx. 34-38 HP (at specified RPM, found in manual) Torque: Approx. 38-42 Nm (at specified RPM, found in manual) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded gasoline (Octane rating specified in manual) Ignition Ignition System: Electronic ignition system Exhaust Emissions Control: Catalytic converter equipped 🔧 Transmission Standard Type: Automatic Continuously Variable Transmission (CVT) Drive Type: Belt drive to rear wheel Features Clutch: Automatic centrifugal clutch 📐 Dimensions Exterior Length: Variable (specifics in manual) Width: Variable (specifics in manual) Height: Variable (specifics in manual) Wheelbase: Variable (specifics in manual) Weights Dry Weight: Approx. 190-200 kg (specifics in manual) Curb Weight: Approx. 205-215 kg (specifics in manual) Max Load Capacity: Variable (specifics in manual) Cargo Underseat Storage: Significant storage capacity, often fitting a full-face helmet Glove Box: Available (location and size specified in manual) 🛡️ Safety Features Ratings Crash Test Results: N/A (Motorcycle/Scooter segment typically not subjected to car-style crash tests) Active Features Braking System: Combined braking system (front and rear brake actuation from one lever) or independent braking, depending on market configuration ABS: Optional Anti-lock Braking System (ABS) may be available on certain trims/markets Passive Features Lighting: Halogen headlight, LED taillight, turn signals Mirrors: Large, adjustable mirrors for visibility 💡 Technology Features Infotainment Dashboard: Digital/analog combination instrument cluster showing speed, RPM, fuel level, temperature, and warning lights. Driver Assistance ABS: Available ABS on select models for enhanced braking safety. Connectivity Charging Port: Optional 12V accessory power outlet may be present (location in manual). 🔧 Maintenance Service Intervals Engine Oil Change: Every 6,000-8,000 km or annually (specific interval in manual) Oil Filter Replacement: At every engine oil change Air Filter Cleaning Replacement: Every 8,000-12,000 km (specific interval in manual) Spark Plug Check Replacement: Every 12,000-16,000 km (specific interval and plug type in manual) Cv Belt Inspection Replacement: Inspect every 12,000 km, replace every 24,000 km or as needed (specific interval in manual) Brake Fluid Change: Every 2 years (specific type and interval in manual) Fluid Specifications Engine Oil Type: Fully synthetic SAE 5W-40 or 10W-40 API SG or higher (specifics in manual) Engine Oil Capacity: Approx. 1.5 - 1.7 liters (check dipstick or manual) Coolant Type: Ethylene glycol-based coolant with corrosion inhibitors (mix...
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Aprilia Scarabeo 500 2008 Service Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
Aprilia
Model:
Scarabeo 500
Year:
2008
Product Type:
Service Repair Workshop Manual
👋 Introduction
Market Position
Segment:
Premium/Luxury Maxi-Scooter segment
Target User:
Urban commuters and touring riders seeking comfort and performance
Competitive Analysis
Key Competitors:
Suzuki Burgman 400/650, Yamaha TMAX, Honda Silver Wing, Piaggio X8/X9
Key Features
Engine Size:
500cc class engine, offering substantial power for its class
Comfort And Ergonomics:
Designed for comfortable, long-distance riding with good wind protection and seating
Styling:
Distinctive Italian design aesthetic
📋 Manual Details
Coverage Areas
Primary Coverage:
Comprehensive service and repair for the Aprilia Scarabeo 500 (2008 model year)
Target Audience:
Professional mechanics and experienced DIY enthusiasts
Page Count
Estimated Pages:
Likely over 400 pages (typical for comprehensive workshop manuals)
Manual Type
Type:
Workshop Manual / Service Manual
Language
Language:
English
Format
Format:
Digital (likely PDF)
📖 Manual Coverage
Systems Covered
Engine:
Detailed disassembly, assembly, inspection, and repair of the engine and its components
Fuel System:
Fuel injection system, fuel pump, injectors, fuel lines, and tank maintenance
Cooling System:
Radiator, water pump, thermostat, coolant flow, and troubleshooting
Transmission Drivetrain:
Automatic transmission (CVT) service, belt replacement, clutch inspection, and final drive
Brakes:
Front and rear brake system, hydraulic lines, master cylinders, calipers, pads, discs, and bleeding procedures
Suspension:
Front forks, rear shock absorber, linkage, and adjustments
Steering:
Handlebar assembly, steering head bearings, and alignment
Electrical System:
Battery, charging system, starter motor, ignition system, lighting, indicators, and wiring diagrams
Bodywork:
Fairings, body panels, seat, luggage compartments, and cosmetic component removal/installation
Diagnostics:
Troubleshooting guides for common problems and fault diagnosis
Procedures Included
Scheduled Maintenance:
Oil changes, filter replacements, spark plug checks, and lubrication points
Component Overhaul:
Complete disassembly and reassembly of major components like the engine and transmission
Troubleshooting:
Systematic approaches to diagnosing and fixing issues
Wiring Diagrams:
Detailed electrical system schematics for component tracing and repair
Tightening Torques:
Specification of critical bolt and nut torque values for safe assembly
Special Tools:
Identification of required specialized tools for certain procedures
Technical Depth
Depth:
Comprehensive, covering everything from basic adjustments to full engine rebuilds
Diagnostic Capabilities:
Includes diagnostic flowcharts and symptom-based troubleshooting
📊 Manual Specifications
File Format
Format:
PDF (Portable Document Format)
Searchability:
Likely text-searchable for quick information retrieval
Printability:
Printable pages for workshop use
Print Quality
Image Resolution:
High-resolution for clear diagrams and illustrations
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Four-stroke, single-cylinder, liquid-cooled, SOHC, 4-valve
Displacement:
460 cc (approximate, based on typical 500cc class Aprilia engines)
Bore X Stroke:
Variable (specifics found in manual)
Compression Ratio:
Variable (specifics found in manual)
Performance
Horsepower:
Approx. 34-38 HP (at specified RPM, found in manual)
Torque:
Approx. 38-42 Nm (at specified RPM, found in manual)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded gasoline (Octane rating specified in manual)
Ignition
Ignition System:
Electronic ignition system
Exhaust
Emissions Control:
Catalytic converter equipped
🔧 Transmission
Standard
Type:
Automatic Continuously Variable Transmission (CVT)
Drive Type:
Belt drive to rear wheel
Features
Clutch:
Automatic centrifugal clutch
📐 Dimensions
Exterior
Length:
Variable (specifics in manual)
Width:
Variable (specifics in manual)
Height:
Variable (specifics in manual)
Wheelbase:
Variable (specifics in manual)
Weights
Dry Weight:
Approx. 190-200 kg (specifics in manual)
Curb Weight:
Approx. 205-215 kg (specifics in manual)
Max Load Capacity:
Variable (specifics in manual)
Cargo
Underseat Storage:
Significant storage capacity, often fitting a full-face helmet
Glove Box:
Available (location and size specified in manual)
🛡️ Safety Features
Ratings
Crash Test Results:
N/A (Motorcycle/Scooter segment typically not subjected to car-style crash tests)
Active Features
Braking System:
Combined braking system (front and rear brake actuation from one lever) or independent braking, depending on market configuration
ABS:
Optional Anti-lock Braking System (ABS) may be available on certain trims/markets
Passive Features
Lighting:
Halogen headlight, LED taillight, turn signals
Mirrors:
Large, adjustable mirrors for visibility
💡 Technology Features
Infotainment
Dashboard:
Digital/analog combination instrument cluster showing speed, RPM, fuel level, temperature, and warning lights.
Driver Assistance
ABS:
Available ABS on select models for enhanced braking safety.
Connectivity
Charging Port:
Optional 12V accessory power outlet may be present (location in manual).
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 6,000-8,000 km or annually (specific interval in manual)
Oil Filter Replacement:
At every engine oil change
Air Filter Cleaning Replacement:
Every 8,000-12,000 km (specific interval in manual)
Spark Plug Check Replacement:
Every 12,000-16,000 km (specific interval and plug type in manual)
Cv Belt Inspection Replacement:
Inspect every 12,000 km, replace every 24,000 km or as needed (specific interval in manual)
Brake Fluid Change:
Every 2 years (specific type and interval in manual)
Fluid Specifications
Engine Oil Type:
Fully synthetic SAE 5W-40 or 10W-40 API SG or higher (specifics in manual)
Engine Oil Capacity:
Approx. 1.5 - 1.7 liters (check dipstick or manual)
Coolant Type:
Ethylene glycol-based coolant with corrosion inhibitors (mix ratio specified in manual)
Brake Fluid Type:
DOT 4 hydraulic brake fluid (specifics in manual)
Known Issues
Common Problems:
Potential for voltage regulator failure, CVT belt wear, fuel injector clogging, and occasional electrical gremlins (detailed diagnosis in manual)
Preventative Maintenance:
Adherence to scheduled maintenance, regular cleaning of fuel injectors, and checking electrical connections can mitigate common issues.
📚 Vehicle History
Brand Heritage
Manufacturer:
Aprilia is an Italian manufacturer renowned for its sporty motorcycles and scooters.
Model Evolution
Scarabeo Line:
The Scarabeo line has a long history, originating with smaller displacement scooters and evolving into the maxi-scooter category.
2008 Model Year:
Represents a mature iteration of the Scarabeo 500, building on previous generations with refined styling and performance.
Production
Manufacturing Location:
Typically manufactured in Italy.
🏆 Awards & Recognition
Recognitions
Awards:
While specific awards for the 2008 Scarabeo 500 are not widely publicized, the Scarabeo line has historically been recognized for its design, comfort, and performance in the maxi-scooter segment.
Ratings
Expert Reviews:
Generally praised for its engine performance, comfortable ride, and substantial underseat storage, making it a competent touring and commuting machine.
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