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Aprilia Scarabeo 500 2005 Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: Aprilia Model: Scarabeo 500 Year: 2005 Codes Product Code Reference: APA-SRM-SCB500-05 👋 Introduction Market Position Segment: Maxi-Scooter Target Audience: Owners, DIY Mechanics, Professional Technicians Competitive Analysis Key Competitors: Piaggio X9, Suzuki Burgman 400, Yamaha Majesty 400 Key Features Vehicle Strengths: Comfortable touring, large underseat storage, capable engine Manual Utility: Essential for maintaining performance and longevity, cost-saving repairs 📋 Manual Details Coverage Areas Languages Supported: English Page Count Estimated Pages: 400+ Manual Type Type: Service Repair Workshop Manual Format Delivery Format: Digital (PDF) 📖 Manual Coverage Systems Covered Powertrain: Engine, Transmission, Final Drive Chassis: Frame, Suspension (Front & Rear), Steering Brakes: Front & Rear Brake System, ABS (if equipped) Electrical: Wiring Diagrams, Ignition System, Lighting, Instrumentation, Battery, Starter, Charging System Fuel System: Fuel Injection System, Fuel Pump, Fuel Filter Cooling System: Radiator, Fan, Coolant Circuit Exhaust System: Exhaust Manifold, Muffler, Catalytic Converter Bodywork And Trim: Fairings, Body Panels, Seat, Storage Compartments Procedures Included Maintenance: Scheduled Maintenance, Oil Changes, Filter Replacements, Chain/Belt Adjustment (if applicable) Repair: Engine Overhaul, Transmission Rebuild, Suspension Component Replacement, Electrical Component Repair Troubleshooting: Diagnostic Charts, Common Fault Identification, Symptom-Based Troubleshooting Diagnostics: Fault Code Interpretation, EFI System Diagnostics Disassembly And Assembly: Step-by-step instructions for component removal and installation Technical Depth Depth Level: Comprehensive (Factory-Level) Diagnostic Capability: Advanced EFI Diagnostics and Troubleshooting Rebuild Procedures: Full Engine and Transmission Rebuild Instructions 📊 Manual Specifications File Format Format: PDF Searchability: Fully Searchable Text Print Quality Resolution: High-Resolution (Clear Text and Diagrams) Binding Type Physical Binding: N/A (Digital Download) Paper Type Physical Paper: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: Four-stroke, Single-cylinder Engine Code Reference: LC (Liquid Cooled) Displacement: 460 cc (28.1 cu in) Bore X Stroke: 92 mm x 69 mm (3.62 in x 2.72 in) Valvetrain: SOHC, 4 valves Performance Horsepower Est At Rpm: 34 hp @ 7500 rpm Torque Est At Rpm: 37 Nm (27.3 lb-ft) @ 6000 rpm Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded Gasoline (95 Octane Recommended) Lubrication System Oil Type Spec: SAE 10W-40 API SG or higher (Check Manual for Specifics) Oil Capacity Est: 1.8 Liters (1.9 US qt) Cooling System Coolant Type Spec: Ethylene Glycol Based Antifreeze (50/50 Mix) 🔧 Transmission Standard Type: Automatic CVT (Continuously Variable Transmission) Drive Type: Belt Drive Final Drive: Gearbox, Oil Type: SAE 75W-90 GL-4 (Check Manual for Specifics) 📐 Dimensions Exterior Length: Approx. 2165 mm (85.2 in) Width: Approx. 790 mm (31.1 in) Height: Approx. 1400 mm (55.1 in) Wheelbase: Approx. 1525 mm (60.0 in) Weights Dry Weight Est: Approx. 190 kg (419 lbs) Gross Vehicle Weight Rating Est: Approx. 360 kg (794 lbs) Cargo Underseat Storage: Generous, typically fits a full-face helmet and more 🛡️ Safety Features Active Features Braking System Front: Dual Hydraulic Disc, 260 mm diameter Braking System Rear: Hydraulic Disc, 240 mm diameter ABS: Optional (Check Specific Model VIN) Passive Features Lighting: Halogen Headlight, LED Taillight 💡 Technology Features Infotainment Instrument Cluster: Analog Speedometer, Tachometer, Fuel Gauge, Odometer, Trip Meter, Warning Lights Lighting System: Standard Halogen and LED configuration Driver Assistance ABS Availability: Optional on certain models/markets Connectivity Diagnostic Port: On-board diagnostics for EFI system 🔧 Maintenance Service Intervals Engine Oil Change Interval: Every 6,000 km or 12 months (Refer to Manual for Exact) Air Filter Replacement Interval: Inspect every 6,000 km, Replace as needed or at 12,000 km Spark Plug Replacement Interval: Every 12,000 km Transmission Fluid Change Interval: Every 12,000 km Fluid Specifications Engine Oil Viscosity: 10W-40 Engine Oil API Spec: API SG or higher Coolant Type: 50/50 Ethylene Glycol & Distilled Water Mix Brake Fluid Type: DOT 4 Known Issues Common Wear Items: CVT Belt, Roller Weights, Suspension Bushings, Brake Pads Potential Electrical Concerns: Wiring harness integrity, regulator/rectifier issues (common in many scooters of this era) 📚 Vehicle History Brand Heritage Manufacturer Origin: Italy Model Evolution Scarabeo Lineage: The Scarabeo line, known for its large-wheel design and comfortable riding position, dates back to the early 1990s. The 500cc model represents a significant step up in performance and touring capability within the range. Production Manufacturing Country: Italy (Likely) 🏆 Awards & Recognition Recognitions General Reputation: The Scarabeo 500 was generally well-regarded for its comfortable ride, stability, and practicality as a maxi-scooter for commuting and light touring.
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Aprilia Scarabeo 500 2005 Service Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
Aprilia
Model:
Scarabeo 500
Year:
2005
Codes
Product Code Reference:
APA-SRM-SCB500-05
👋 Introduction
Market Position
Segment:
Maxi-Scooter
Target Audience:
Owners, DIY Mechanics, Professional Technicians
Competitive Analysis
Key Competitors:
Piaggio X9, Suzuki Burgman 400, Yamaha Majesty 400
Key Features
Vehicle Strengths:
Comfortable touring, large underseat storage, capable engine
Manual Utility:
Essential for maintaining performance and longevity, cost-saving repairs
📋 Manual Details
Coverage Areas
Languages Supported:
English
Page Count
Estimated Pages:
400+
Manual Type
Type:
Service Repair Workshop Manual
Format
Delivery Format:
Digital (PDF)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine, Transmission, Final Drive
Chassis:
Frame, Suspension (Front & Rear), Steering
Brakes:
Front & Rear Brake System, ABS (if equipped)
Electrical:
Wiring Diagrams, Ignition System, Lighting, Instrumentation, Battery, Starter, Charging System
Fuel System:
Fuel Injection System, Fuel Pump, Fuel Filter
Cooling System:
Radiator, Fan, Coolant Circuit
Exhaust System:
Exhaust Manifold, Muffler, Catalytic Converter
Bodywork And Trim:
Fairings, Body Panels, Seat, Storage Compartments
Procedures Included
Maintenance:
Scheduled Maintenance, Oil Changes, Filter Replacements, Chain/Belt Adjustment (if applicable)
Repair:
Engine Overhaul, Transmission Rebuild, Suspension Component Replacement, Electrical Component Repair
Troubleshooting:
Diagnostic Charts, Common Fault Identification, Symptom-Based Troubleshooting
Diagnostics:
Fault Code Interpretation, EFI System Diagnostics
Disassembly And Assembly:
Step-by-step instructions for component removal and installation
Technical Depth
Depth Level:
Comprehensive (Factory-Level)
Diagnostic Capability:
Advanced EFI Diagnostics and Troubleshooting
Rebuild Procedures:
Full Engine and Transmission Rebuild Instructions
📊 Manual Specifications
File Format
Format:
PDF
Searchability:
Fully Searchable Text
Print Quality
Resolution:
High-Resolution (Clear Text and Diagrams)
Binding Type
Physical Binding:
N/A (Digital Download)
Paper Type
Physical Paper:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Four-stroke, Single-cylinder
Engine Code Reference:
LC (Liquid Cooled)
Displacement:
460 cc (28.1 cu in)
Bore X Stroke:
92 mm x 69 mm (3.62 in x 2.72 in)
Valvetrain:
SOHC, 4 valves
Performance
Horsepower Est At Rpm:
34 hp @ 7500 rpm
Torque Est At Rpm:
37 Nm (27.3 lb-ft) @ 6000 rpm
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded Gasoline (95 Octane Recommended)
Lubrication System
Oil Type Spec:
SAE 10W-40 API SG or higher (Check Manual for Specifics)
Oil Capacity Est:
1.8 Liters (1.9 US qt)
Cooling System
Coolant Type Spec:
Ethylene Glycol Based Antifreeze (50/50 Mix)
🔧 Transmission
Standard
Type:
Automatic CVT (Continuously Variable Transmission)
Drive Type:
Belt Drive
Final Drive:
Gearbox, Oil Type: SAE 75W-90 GL-4 (Check Manual for Specifics)
📐 Dimensions
Exterior
Length:
Approx. 2165 mm (85.2 in)
Width:
Approx. 790 mm (31.1 in)
Height:
Approx. 1400 mm (55.1 in)
Wheelbase:
Approx. 1525 mm (60.0 in)
Weights
Dry Weight Est:
Approx. 190 kg (419 lbs)
Gross Vehicle Weight Rating Est:
Approx. 360 kg (794 lbs)
Cargo
Underseat Storage:
Generous, typically fits a full-face helmet and more
🛡️ Safety Features
Active Features
Braking System Front:
Dual Hydraulic Disc, 260 mm diameter
Braking System Rear:
Hydraulic Disc, 240 mm diameter
ABS:
Optional (Check Specific Model VIN)
Passive Features
Lighting:
Halogen Headlight, LED Taillight
💡 Technology Features
Infotainment
Instrument Cluster:
Analog Speedometer, Tachometer, Fuel Gauge, Odometer, Trip Meter, Warning Lights
Lighting System:
Standard Halogen and LED configuration
Driver Assistance
ABS Availability:
Optional on certain models/markets
Connectivity
Diagnostic Port:
On-board diagnostics for EFI system
🔧 Maintenance
Service Intervals
Engine Oil Change Interval:
Every 6,000 km or 12 months (Refer to Manual for Exact)
Air Filter Replacement Interval:
Inspect every 6,000 km, Replace as needed or at 12,000 km
Spark Plug Replacement Interval:
Every 12,000 km
Transmission Fluid Change Interval:
Every 12,000 km
Fluid Specifications
Engine Oil Viscosity:
10W-40
Engine Oil API Spec:
API SG or higher
Coolant Type:
50/50 Ethylene Glycol & Distilled Water Mix
Brake Fluid Type:
DOT 4
Known Issues
Common Wear Items:
CVT Belt, Roller Weights, Suspension Bushings, Brake Pads
Potential Electrical Concerns:
Wiring harness integrity, regulator/rectifier issues (common in many scooters of this era)
📚 Vehicle History
Brand Heritage
Manufacturer Origin:
Italy
Model Evolution
Scarabeo Lineage:
The Scarabeo line, known for its large-wheel design and comfortable riding position, dates back to the early 1990s. The 500cc model represents a significant step up in performance and touring capability within the range.
Production
Manufacturing Country:
Italy (Likely)
🏆 Awards & Recognition
Recognitions
General Reputation:
The Scarabeo 500 was generally well-regarded for its comfortable ride, stability, and practicality as a maxi-scooter for commuting and light touring.
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